[Federal Register: December 21, 2001 (Volume 66, Number 246)]
[Proposed Rules]
[Page 66189-66226]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr21de01-24]
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Part III
Department of Transportation
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National Highway Traffic Safety Administration
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49 CFR Part 574 et al.
Reporting of Information and Documents About Potential Defects
Retention of Records That Could Indicate Defects; Proposed Rule
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DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety Administration
49 CFR Parts 574, 576, 579
[Docket No. NHTSA 2001-8677; Notice 2]
RIN 2127-AI25
Reporting of Information and Documents About Potential Defects
Retention of Records That Could Indicate Defects
AGENCY: National Highway Traffic Safety Administration (NHTSA), DOT.
ACTION: Notice of Proposed Rulemaking (NPRM).
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SUMMARY: This document proposes a regulation that would implement the
``early warning reporting requirements'' of the Transportation Recall
Enhancement, Accountability, and Documentation (TREAD) Act. Under this
proposal, motor vehicle and motor vehicle equipment manufacturers would
be required to report information and to submit documents on customer
satisfaction campaigns and other activities that may assist in
identifying defects related to motor vehicle safety.
We are also proposing amendments to NHTSA's general and tire
recordkeeping regulations (Parts 576 and 574) to assure that
manufacturers retain the information that must be reported to NHTSA
under the early warning rule.
DATES: Comment Closing Date: Comments must be received on or before
February 4, 2002.
ADDRESSES: All comments on this NPRM should refer to the docket and
notice number set forth above and be submitted to Docket Management,
Room PL-401, 400 Seventh Street, SW., Washington, DC 20590. The docket
room hours are from 9:30 a.m. to 5:00 p.m., Monday through Friday.
FOR FURTHER INFORMATION CONTACT: For non-legal issues, contact Jonathan
White, Office of Defects Investigation, NHTSA (phone: 202-366-5226).
For legal issues, contact Taylor Vinson, Office of Chief Counsel, NHTSA
(phone: 202-366-5263).
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Summary of the Proposed Rule
II. Background: The TREAD Act (Public Law 106-414)
III. Manufacturers That Would Be Covered by the New Reporting
Requirements
A. Manufacturers of motor vehicles.
B. Manufacturers of motor vehicle equipment.
1.Original equipment.
2.Replacement equipment, including tires.
C. Foreign manufacturers of motor vehicles and equipment.
D. Other representatives of manufacturers.
IV. Information That Would Be Reported
A. Production information.
B. Claim: a proposed definition.
C. Notice: a proposed definition.
D. Identification of the product in claims and notices.
E. Claims and notices involving death.
1. Whether to define ``death''
2. Claims involving death.
3. Notices involving death.
4. Information about deaths.
F. Claims and notices involving injuries.
1. The difficulties of defining ``serious injury.''
2. Reporting of incidents in which persons were injured, based
on claims and notices.
G. Other possible conditions on reporting of claims and notices
for death and injury.
H. Identical or substantially similar motor vehicles or
equipment.
1. The meaning of ``identical.''
2. Substantially similar motor vehicles.
3. Substantially similar motor vehicle equipment and tires.
I. Claims and notices involving property damage.
1. Definition of ``property damage,'' and whether to define
``aggregate statistical data.''
2. Reports involving property damage.
J. Consumer complaints.
1. Definition of ``consumer complaint.''
2. The rationale of requiring reports of consumer complaints.
K. Warranty claims information.
1. Definitions of ``warranty'' and ``warranty claim.''
2. Reports involving warranty claims.
L. Field reports.
1. Definition of ``field report.''
2. Reporting of field reports.
M. Customer satisfaction campaigns, consumer advisories;
recalls, or other activities involving the repair or replacement of
motor vehicles or motor vehicle equipment.
N. Components, systems, and fires to be included in reports.
O. One-time reporting of information on certain information
received from January 1, 2000 to December 31, 2002, on 1994-2003
model year vehicles, and on child restraints and tires manufactured
on or after January 1, 1998.
V. Information That We Would Not Require at This Time
A. Internal investigations and design changes in parts and
components.
B. Most activities and events in foreign countries.
VI. When Information Would be Reported
A. Periodically.
B. Upon NHTSA's request.
VII. The Manner and Form in Which Information Would be Reported
VIII. How NHTSA Plans to Handle and Utilize Early Warning
Information
A. Review and use of information.
B. Information in the possession of the manufacturer.
C. Disclosure.
D. The proposed requirements are not unduly burdensome.
E. Periodic Review.
IX. Proposed Extension of Recordkeeping Requirements to Include
Manufacturers of Child Restraint Systems and Tires
X. Administrative Amendments to 49 CFR Part 573 to Accommodate Final
Rules Implementing 49 U.S.C. Sections 30166(l) and (m)
XI. Rulemaking Analyses
I. Summary of the Proposed Rule
The proposed rule--the first phase of early warning reporting
rulemaking--would in effect divide manufacturers of motor vehicles
and motor vehicle equipment into two groups with different
responsibilities for reporting information that could indicate the
existence of potential safety related defects.
The first group would consist of larger manufacturers of motor
vehicles, and all manufacturers of child restraint systems and
tires. In general, vehicle manufacturers would report separately on
five categories of vehicles (if they produced, imported, or sold 500
or more of a category annually in the United States): light
vehicles, medium-heavy vehicles, buses, trailers, and motorcycles.
These manufacturers would report certain specified information about
each incident involving a death that occurred in the United States
that is identified in a claim against the manufacturer or in a
notice to the manufacturer alleging or proving that the death was
caused by a possible defect in the manufacturer's product together
with each death occurring in foreign countries that is identified in
a claim against the manufacturer involving the manufacturer's
product, or one that is identical or substantially similar to a
product that the manufacturer has offered for sale in the United
States. These manufacturers would also report the following:
Injuries. Certain specified information about each
incident that occurred in the United States in which a person was
injured that is identified in a claim against the manufacturer or in
a notice to the manufacturer alleging or proving that the injury was
caused by a possible defect in the manufacturer's product.
Property damage. Manufacturers other than child seat
manufacturers would report the numbers of claims for $1,000 or more
in property damage that occurred in the United States that are
related to alleged problems with certain specified components and
systems (there would be no minimum amount of property damage for
claims received by tire manufacturers).
Consumer complaints. Manufacturers (other than tire
manufacturers) would report the numbers of consumer complaints they
receive that are related to problems with certain specified
components and systems that occurred in the United States.
Warranty claims information. Manufacturers would report
the number of warranty claims they receive that are related to
problems with certain specified components and systems that occurred
in the United States.
Field reports. Manufacturers would report the total
number of field reports they
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receive from the manufacturer's employees and dealers, and from
fleets, that are related to problems with certain specified
components and systems and potential defects that occurred in the
United States. In addition, manufacturers would provide copies of
reports received from their employees and fleets, but would not need
to provide copies of reports received from dealers.
These manufacturers would report the numbers identified above
for each model and model or production year.
A tire manufacturer or brand name owner would not have to report
any information other than information relating to incidents
involving deaths for tires of the same size and design for which the
cumulative annual production and importation does not exceed 15,000
(readers should note this exclusion in reviewing the proposed
reporting requirements of this document, as we may not repeat it in
all instances in which it may apply).
The second group would consist of all other manufacturers of
motor vehicles and motor vehicle equipment, i.e., vehicle
manufacturers insofar as they produced, imported, or sold in the
United States fewer than 500 light vehicles, medium-heavy vehicles,
buses, motorcycles, or trailers annually, manufacturers of original
motor vehicle equipment and manufacturers of replacement motor
vehicle equipment other than child restraint systems and tires.
These manufacturers would report the same information about
incidents involving deaths as the first category, but would not be
required to report any other information.
In addition, all vehicle and equipment manufacturers in both
groups would be required to provide copies of all documents sent or
made available to more than one dealer, distributor, or owner, in
the United States with respect to consumer advisories, recalls, or
activities involving the repair or replacement of vehicles or
equipment.
Reports would be submitted electronically, in specified formats.
The components and systems on which reporting would be required
would vary, depending on the type of product involved.
There would be four reporting periods each calendar year of
three months each. All reports would be due not later than 30 days
after the end of a calendar quarter. For submission of documents,
the documents would be due not later than 30 days after the end of
the month in which they are received or generated by the
manufacturer. To help NHTSA identify trends that could indicate
potential safety problems, manufacturers would be required, on a
one-time basis, to report historical information by quarter for each
of the reportable items covering the three-year period from January
1, 2000 through December 31, 2002, the date preceding the beginning
of the first reporting period that would be established by the final
rule, January 1, 2003.
The early warning reporting requirements would comprise subpart
C of a new 49 CFR Part 579. The foreign defect reporting
requirements proposed on October 11, 2001 (66 FR 51907) would
comprise Subpart B of Part 579. This NPRM proposes a Subpart A
containing general requirements that will apply to both subparts.
We also propose to expand recordkeeping requirements:
For vehicles, records now required to be maintained
under 49 CFR Part 576 for eight years would have to be maintained
for 10 years.
For the first time, manufacturers of tires and child
restraint systems would be required to maintain the same types of
records that manufacturers of vehicles have been required to keep
under 49 CFR Part 576.
Manufacturers of tires would be required to retain for
five years records of purchasers of tires they manufacture.
Manufacturers of motor vehicles would be required to retain for five
years records of tires on each vehicle manufactured and the
purchaser of each vehicle. Currently, 49 CFR Part 574 requires that
these records be retained for three years.
The early warning final rule, the final rule pertaining to foreign
defect campaigns, and current 49 CFR 573.8 would become 49 CFR Part
579. The provisions of current Part 579 would be moved to Part 573.
Proposed effective dates: for amendments to Parts 574 and 576, 30
days after publication of the final rule; for revised Part 579,
January 1, 2003.
II. Background: The TREAD Act (Public Law 106-414)
The Transportation Recall Enhancement, Accountability, and
Documentation (TREAD) Act was enacted on November 1, 2000, Public
Law 106-414.
The TREAD Act provides for NHTSA to require manufacturers of
motor vehicles and motor vehicle equipment to submit information,
periodically or upon NHTSA's request, that includes claims for
deaths and serious injuries, property damage data, communications to
customers and others, information on incidents resulting in
fatalities or serious injuries from possible defects in vehicles or
equipment in the United States or in identical or substantially
similar vehicles or equipment in a foreign country, and other
information that would assist NHTSA in identifying potential safety-
related defects.
The TREAD Act amends 49 U.S.C. 30166 to add a new subsection
(m), Early warning reporting requirements. Sections 30166(m)(3),
(4), and (5) address, respectively, the elements to be reported, the
handling and utilization of reported information, and periodic
review and update of the final rule.
The crux of the early warning provisions is Section 30166(m)(3),
which states: (3) Reporting elements.
(A) Warranty and claims data. As part of the final rule * * *
the Secretary [of Transportation] shall require manufacturers of
motor vehicles and motor vehicle equipment to report, periodically
or upon request by the Secretary, information which is received by
the manufacturer derived from foreign and domestic sources to the
extent that such information may assist in the identification of
defects related to motor vehicle safety in motor vehicles and motor
vehicle equipment in the United States and which concerns--
(i) data on claims submitted to the manufacturer for serious
injuries (including death) and aggregate statistical data on
property damage from alleged defects in a motor vehicle or in motor
vehicle equipment; or
(ii) customer satisfaction campaigns, consumer advisories,
recalls, or other activity involving the repair or replacement of
motor vehicles or items of motor vehicle equipment.
(B) Other data. As part of the final rule * * *, the Secretary
may, to the extent that such information may assist in the
identification of defects related to motor vehicle safety in motor
vehicles and motor vehicle equipment in the United States, require
manufacturers of motor vehicles or motor vehicle equipment to
report, periodically or upon request of the Secretary, such
information as the Secretary may request.
(C) Reporting of possible defects. The manufacturer of a motor
vehicle or motor vehicle equipment shall report to the Secretary, in
such manner as the Secretary establishes by regulation, all
incidents of which the manufacturer receives actual notice which
involve fatalities or serious injuries which are alleged or proven
to have been caused by a possible defect in such manufacturer's
motor vehicle or motor vehicle equipment in the United States, or in
a foreign country when the possible defect is in a motor vehicle or
motor vehicle equipment that is identical or substantially similar
to a motor vehicle or motor vehicle equipment offered for sale in
the United States.
The Secretary has delegated to the NHTSA Administrator the
authority to carry out 49 U.S.C. Chapter 301 (49 CFR 1.50(a)).
On January 22, 2001, we issued an advance notice of proposed
rulemaking (ANPRM) to discuss and to solicit comments on the ways in
which NHTSA may best implement these statutory provisions (66 FR
6532). The reader is referred to that document for a discussion of
the background of the TREAD Act and a manufacturer's reporting
obligations prior to the TREAD Act. On October 11, 2001, we issued a
notice of proposed rulemaking (NPRM) that would implement another
provision of the TREAD Act, adding Section 30166(l) to Title 49 (66
FR 51907). Subsection (l) also applies to manufacturers of motor
vehicles and motor vehicle equipment; it requires them to notify us
of defect campaigns that they conduct outside the United States, or
are ordered by a foreign government to conduct abroad, on vehicles
and equipment identical or substantially similar to those sold in
the United States. Readers are requested to review that NPRM in
parallel with the early warning NPRM to ensure consistency between
application and definitions as we intend for each final rule to
become a subchapter of Part 579.
In response to the ANPRM, we received comments from a variety of
sources. Motor vehicle manufacturers and associated trade
organizations who commented were Ford Motor Company (Ford), Volvo
Trucks North America (Volvo), the Truck Manufacturers Association
(TMA), Blue Bird Body Co. (Blue Bird), International Truck and
Engine Corporation (International Truck), Mack Trucks, Inc. (Mack),
DaimlerChrysler
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Corporation (DaimlerChrysler), the Association of International
Automobile Manufacturers, Inc. (AIAM), the Recreational Vehicle
Industry Association (RVIA), Harley-Davidson Motor Company (Harley-
Davidson), Nissan North America, Inc. (Nissan), Volkswagen of
America, Inc. (for itself, Volkswagen, AG and Audi AG) (Volkswagen),
the Truck Trailer Manufacturers Association (TTMA), American Honda
Motor Company (Honda), the Motorcycle Industry Council (MIC), the
National Automobile Dealers Association (NADA), Fontaine
Modification Company (Fontaine), and the Alliance of Automobile
Manufacturers (the Alliance). The tire industry was represented by
the Rubber Manufacturers Association (RMA) and the Bridgestone
Corporation. Other motor vehicle equipment manufacturers and
associated trade organizations who commented were the Automotive
Occupants Restraint Council (AORC), TRW, Inc. (TRW), Atwood Mobile
Products (Atwood), the Battery Council International, ArvinMeritor,
Peterson Manufacturing Company, the Motor and Equipment
Manufacturers Association (MEMA) and the Original Equipment
Suppliers Association (OESA), both supported by Eagle-Picher
Industries, Breed Technologies (Breed), Dana Corporation (Dana),
Pilkington North America, Inc. (PNA), the Transportation Safety
Equipment Institute (TSEI), the Automotive Aftermarket Industry
Association (AAIA), Johnson Controls, the Torrington Company, the
Specialty Equipment Manufacturers Association (SEMA), the National
Truck Equipment Association (NTEA), Delphi Automotive Systems, LLC
(Delphi), Webb Wheel Products, Inc. (Webb), Hella North America,
Inc. (Hella), Osram Sylvania, Shepherd Hardware Products, LLC
(Shepherd), Valeo, Inc., Am-Safe Commercial Products, Inc., and
Harbour Industries. We also received comments from Consumer Union,
Public Citizen, and Advocates for Highway and Auto Safety
(Advocates).
These comments have provided us with numerous insights in
developing this NPRM. We plan to issue a final rule by the statutory
deadline, June 30, 2002, which will incorporate the early warning
reporting elements specifically set forth in the TREAD Act. In
addition to these elements, under Section 30166(m)(3)(B) we propose
to require the submission of additional information that may assist
in the identification of defects in vehicles in the United States.
This will complete the first phase of our early warning rulemaking.
Consistent with Section 30166(m)(5), we will periodically review the
final rule; such review could result in amendments after June 30,
2002.
III. Manufacturers That Would Be Covered by the New Reporting
Requirements
A. Manufacturers of Motor Vehicles
The TREAD Act provides for the agency to require manufacturers
of motor vehicles \1\ to submit information that may assist in the
identification of safety-related defects. We must decide which
manufacturers of motor vehicles would be required to submit reports
under this rule, and whether different reporting requirements should
apply to various categories of manufacturers. Section 30166(m)(3)
does not exempt any manufacturer of motor vehicles from its
coverage. On the other hand, it provides substantial discretion to
the agency. The word ``may'' is used at several points in the
statute. In addition, the agency's ability to use the information
submitted is a statutory concern.
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\1\ The term ``motor vehicle'' is a broad one. The statutory
definition of ``motor vehicle'' (49 U.S.C. 30102(a)(6)) has been the
subject of numerous interpretations since 1966.
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One of the threshold questions in this rulemaking is whether the
agency should exercise its discretion to defer the imposition of
some or all potential early warning reporting requirements on some
classes of manufacturers. The early warning regulation would be a
new regulation, and inevitably the agency and regulated entities
will face some issues in implementing it. It would be
counterproductive to require the submission of more information than
we could beneficially review or to impose impracticable
requirements, particularly on small manufacturers. We have concluded
that we should phase in the early warning reporting requirements and
that, for the most part, it would be appropriate to focus first on
larger volume manufacturers and on information regarding incidents
and activities in the United States, as contrasted to those
occurring in foreign countries.
Vehicles produced in small quantities have a smaller overall
impact upon safety than large production vehicles, as we have
frequently noted in providing temporary exemptions from one of more
of the Federal motor vehicle safety standards under 49 U.S.C. 30113.
Although we would not expect the volume of reports from any
individual small volume manufacturer to be overwhelming if we were
to require comprehensive reporting by smaller manufacturers, there
would be some burden on them. More important, our interactions with,
and review of submissions by, the large number of small
manufacturers would divert the agency's resources from reports
submitted by high volume manufacturers involving potential safety
defects that could affect a far greater number of vehicles and thus
have a greater impact on safety.
For the present time, we propose to exclude from most of the
reporting requirements any vehicle manufacturer that manufactures
for sale, offers for sale, imports, or sells, in the United States,
fewer than 500 vehicles in the year of the reporting period, or
which has done so in the two calendar years preceding the reporting
period. We are also proposing to exclude registered importers (RIs)
of vehicles not originally manufactured to comply with Federal motor
vehicle safety standards from most of the reporting requirements.
RIs would not have information that would be useful because most are
small, and those that are not import vehicles on which we would
generally receive reports from assembling or importing
manufacturers. This exclusion would also apply to many manufacturers
of multistage vehicles and alterers since most manufacture or sell
fewer than 500 vehicles annually. However, these smaller volume
manufacturers would not be exempt from the requirements, addressed
below, to report to us certain specified information regarding all
deaths occurring in the United States that are identified in claims
against the manufacturer or in notices to in which it is alleged or
proven that a death was caused by a possible defect in the
manufacturer's vehicle, together with information on deaths
occurring in foreign countries that are identified in claims against
the manufacturer involving a vehicle that is identical or
substantially similar to a vehicle that the manufacturer has offered
for sale in the United States. With respect to all such reported
deaths, manufacturers would have to provide certain information
regarding the underlying incident, as described in greater detail
below. These manufacturers would also have to provide copies of
documents related to customer satisfaction campaigns, consumer
advisories, recalls, and other safety activities under proposed
section 579.5.
For those motor vehicle manufacturers that are not excluded from
full reporting based on low levels of sales in the United States, we
are proposing to establish separate reporting requirements based on
the category of vehicle produced. We are proposing five categories
of vehicles: Light vehicles, medium-heavy vehicles, buses,
motorcycles and trailers. Each category has components and systems
that distinguish it from the other four categories, and which may
develop safety-related problems unique to that category. Therefore,
we would require different information regarding each category of
vehicle, which will help to reduce the complexity and burdensomeness
of the rule.
Under our proposal, light vehicles would comprise any motor
vehicle, except a bus, trailer, or motorcycle, with a GVWR of 10,000
lbs. or less. Medium-heavy vehicles would include trucks and
multipurpose passenger vehicles with a GVWR over 10,000 lbs. Buses
(including school buses) and trailers would be separately
categorized regardless of GVWR. Motorcycles would include any two-
or three-wheeled vehicle meeting the definition of motorcycle in 49
CFR 571.3(b).
We ask for comments on whether an annual aggregate production,
importation, or sales of 500 vehicles in the United States is an
appropriate figure upon which to base this distinction, whether a
manufacturer's eligibility for these lesser reporting requirements
should be determined based upon its production in the two calendar
years preceding this report or whether a shorter, longer, or
different period would be appropriate, and whether small volume
vehicle manufacturers should be required to provide other data and
information in addition to that relating to deaths. Finally, we are
interested in having comments on our proposed five categories of
vehicles. For instance, we are not proposing a separate category of
``medium vehicle'' because it seems to us that the components and
systems of such vehicles would be those for which reporting would be
required are those with which either light or medium-heavy vehicles
are equipped.
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B. Manufacturers of Motor Vehicle Equipment
The TREAD Act also provides for the agency to require
manufacturers of motor vehicle equipment to submit early warning
reporting information that may assist in the identification of
safety-related defects. ``Motor vehicle equipment'' is defined in 49
U.S.C. 30102(a)(7), and consists of ``original equipment'' (OE) and
``replacement equipment.'' These two terms are currently defined in
49 CFR 579.4. We are not changing the definitions, but we are
revising the language in new section 579.4(c) to make it more
understandable.
1. Original Equipment
There are approximately 10,000 to 14,000 individual items of OE
in a contemporary passenger car. Some are fabricated by the vehicle
manufacturer, some by parts manufacturers, and some parts are
incorporated into systems or modules assembled by various suppliers.
There is a growing trend to packaging individual parts into a single
unit, or module. For example, a steering wheel assembly may include
an air bag, horn control, turn signal control, wiper control,
ignition switch, cruise control, lighting controls, as well as
associated wiring. Many of these units are assembled by a supplier,
often with components from various manufacturers. Each of these
fabricators or assemblers is also a manufacturer of motor vehicle
equipment.
When a component or module installed as OE on a vehicle fails,
generally vehicle owners will complain or file a claim with the
entity that has manufactured and warranted the vehicle, rather than
the assembler of the module or the manufacturers of the individual
parts, who in most instances are unknown to the vehicle owner. In
view of this, the Alliance, Ford, and AIAM specifically supported
exclusion of OE manufacturers (OEMs) from early warning reporting
requirements in their comments on the ANPRM.
OEMs, however, are not currently exempt from defect reporting
requirements. Pursuant to 49 CFR 573.3(f), if an OEM sells an item
of OE to more than one vehicle manufacturer and a defect or
noncompliance is decided to exist in that OE, the OEM is required to
notify us (as are the manufacturers of the vehicles in which the OE
is installed). If the defective OE is used in the vehicles of only
one vehicle manufacturer, the OEM may notify us on behalf of both
itself and the vehicle manufacturer (Section 573.3(e))(in either
case, the OEM may also be the party remedying the safety defect or
the noncompliance). Thus, OEMs can and do make determinations that
OE contains safety-related defects, and they will have some
information of the type that the TREAD Act authorizes us to require,
such as claims alleging failures of their products. Thus, we do not
propose to totally exempt OEMs from early warning reporting.
We have tentatively decided that most meaningful information
about possible defects is more likely to come to the attention of
the vehicle manufacturer earlier than it would to the OEM. However,
we want to be certain that we obtain information regarding deaths
attributed to defects in OE. Accordingly, at this time, we are
proposing that OEMs be exempt from all reporting requirements
regarding OE they manufacture, except for reporting to us regarding
deaths in the same manner as small volume vehicle manufacturers,
discussed above. Of course, the vehicle manufacturer would be
required to report fully in its capacity as a vehicle manufacturer,
even if the vehicle manufacturer believed that the problem was the
responsibility of the OEM.
2. Replacement Equipment, Including Tires
Replacement equipment comprises an even broader universe of
parts than OE. Under both current 49 CFR 579.4(b) and proposed
579.4(c), it includes all motor vehicle equipment other than OE. Not
only does the term have the literal meaning of equipment that is
intended to replace OE, it also includes accessory equipment and
``off-vehicle equipment'' that is not part of a motor vehicle, such
as retroreflective motorcycle rider apparel and child restraints.
Manufacturers of replacement equipment are within the scope of the
early warning reporting provisions of the statute.
Some replacement equipment items are critically important from a
safety perspective, while others have less of a safety nexus. Tires,
of course, are essential items of motor vehicle equipment, and tire
manufacturers have the duty to conduct notification and remedy
campaigns and to address defective or noncompliant tires, whether
sold in the aftermarket or installed on new vehicles (see current 49
CFR 579.5(b)). Tire brand name owners (e.g., house brands) are also
considered manufacturers (49 U.S.C. 30102(b)(1)(E)) and have the
same defect and noncompliance reporting requirements as the actual
fabricators of the tires (49 CFR 573.3(d)). Child restraints are
also critical safety items. Therefore, we are proposing that all
tire manufacturers, tire brand name owners, and manufacturers of
child restraints would be required to provide the full range of
information and documents proposed. There are relatively few
manufacturers of child restraints and tires, and most are large
businesses.
There is a large number of manufacturers of other types of
replacement equipment. Much of this equipment is imported by or for
auto parts houses such as J.C. Whitney, or general merchandisers
such as K-Mart. An importer for resale is considered a manufacturer
under the statute. See 49 U.S.C. 30102(a)(5)(B). A large universe of
entities would be subject to multiple requirements if we were to
fully apply early warning reporting requirements to all fabricators
and importers of replacement equipment.
Therefore, at least for purposes of this initial rulemaking, we
are proposing that, as with lower volume vehicle manufacturers and
original equipment manufacturers, manufacturers of other types of
replacement equipment would only be required to report to us claims
and notices regarding deaths allegedly due to defects in their
products. However, we may revisit these limitations under our
periodic review of the rule.
C. Foreign Manufacturers of Motor Vehicles and Equipment
As defined before the enactment of the TREAD Act, a manufacturer
is defined as ``a person manufacturing or assembling motor vehicles
or motor vehicle equipment, or importing motor vehicles or motor
vehicle equipment for resale'' (49 U.S.C. 30102(a)(5)). Foreign
manufacturers offering vehicles or vehicle equipment for import must
designate an agent on whom service may be made (49 U.S.C. 30164).
In its defect and noncompliance reporting regulations, the
agency has addressed the question of who may file a defect or
noncompliance report related to an imported item. Under 49 CFR
573.3(b), in the case of vehicles or equipment imported into the
United States, a defect or noncompliance report may be filed by
either the fabricating manufacturer or the importer of the vehicle
or equipment. Defect and noncompliance reports covering vehicles
manufactured outside of the United States have generally been
submitted by the importer of the vehicles, which is usually a
subsidiary of a foreign parent corporation (e.g., defects in
vehicles made in Japan by Honda Motor Co. Ltd. are reported by
American Honda Motor Co., Inc., even if the vehicle was certified by
Honda Motor Co. Ltd.).
The TREAD Act expanded manufacturers' responsibilities with
respect to foreign events and activities. See 49 U.S.C. 30166(l) and
(m). It is evident that the TREAD Act has extraterritorial effect.
In its comments on the ANPRM, the Alliance recognized that the TREAD
Act was clearly written by Congress to apply to persons and
activities outside of the United States and it is therefore a clear
assertion of extraterritorial jurisdiction by the United States
(Alliance comment, Attachment 10, p. 9). The Alliance went on to
state that the early warning rule could reasonably require reports
from foreign companies manufacturing vehicles for sale in the United
States as long as the required reports relate to issues that could
arise in those vehicles (p. 11). Today's proposal is consistent with
that conclusion. Foreign entities would be required to provide the
same information as we would require for domestic manufacturers, but
as explained in further detail below, only with respect to vehicles
and equipment that they sell in the United States, and to incidents
involving death outside the United States that involve identical or
substantially similar vehicles or equipment. To assure that we
receive information initially provided to various foreign entities,
including affiliates of foreign parent corporations, we propose to
apply Part 579 to all vehicle and equipment manufacturers ``with
respect to all vehicles and equipment that have been offered for
sale, sold, or leased by the manufacturer, any parent corporation of
the manufacturer, any subsidiary or affiliate of the manufacturer,
or any subsidiary or affiliate of any parent corporation of the
manufacturer.''
This leaves the question of who must and who may report. In view
of the definition of manufacturer and in further view of the
specific provisions of Section 30166(m), we believe that the agency
has authority to require a report from the foreign entity that
[[Page 66194]]
maintains the information, from the fabricating manufacturer, and
from the importer of the vehicle or equipment. However, we are
proposing to apply the reporting requirements for early warning in
the same manner as we currently utilize for reporting noncompliance
and defect determinations to NHTSA under Part 573, and that we have
proposed for reporting of safety recalls and other safety campaigns
in foreign countries pursuant to Section 3(a) of the TREAD Act, 49
U.S.C. 30166(l). See 66 FR 51905 et seq., October 11, 2001. Thus,
under today's proposal, the report must be filed by either the
fabricating manufacturer or by the importer of the vehicle or
equipment. This is consistent with current reporting of safety
defects and noncompliances. See 49 CFR 573.3(b).
A multinational corporation must ensure that all relevant
information on matters for which reports are required throughout the
world are made available to whatever entity makes those reports so
that its designated entity timely provides the information to NHTSA.
Thus, it would be a violation of law for a foreign fabricating
manufacturer to designate its U.S. importer as its reporting entity,
and then fail to assure that it is provided with the information
that must be reported under this rule. Such manufacturers will have
to adopt and implement practices to assure the proper flow of
relevant information.
D. Other Representatives of Manufacturers
Most of the information covered by this rule would be provided
directly to the entity (usually a corporation) that assembles or
imports vehicles or equipment. However, some information, such as
claims-related documents or field reports, might be initially
received by affiliates or other representatives of manufacturers,
such as their registered agents and outside counsel. Consistent with
the thrust of the early warning statutory provisions, we are
proposing to deem information received by these entities to be in
the possession of the manufacturer, and thus to require each
manufacturer to ensure that entities that it has the ability to
control furnish it with relevant early warning information so that
the manufacturer may make a full and timely report to NHTSA.
However, we are not proposing to require such an affiliate or
representative to report directly to NHTSA. We also ask for comments
on our proposed applicability of this regulation to parents,
affiliates, and subsidiaries of vehicle manufacturers.
In general, motor vehicle dealers are independent businesses
(this is not the case with respect to some tire dealers). To the
extent that they are independent, claims and other information
received by dealers would not automatically be considered in the
possession of the manufacturer. However, if the dealer were to
convey such information to any employee or other representative of a
manufacturer, the manufacturer would be deemed to have possession of
it upon receipt.
IV. Information That Would Be Reported
Section 30166(m)(3)(A) directs NHTSA to require manufacturers to
report information which concerns data on ``claims submitted to the
manufacturer for serious injuries (including death) and aggregate
statistical data on property damage from alleged defects in a motor
vehicle or in motor vehicle equipment,'' and on ``customer
satisfaction campaigns, consumer advisories, recalls or other
activity involving the repair or replacement of motor vehicles or
items of motor vehicle equipment.'' Section 30166(m)(3)(B)
authorizes us to require manufacturers to report other ``such
information'' that may assist in the identification of safety
defects. Finally, Section 30166(m)(3)(C) requires reporting of
incidents, of which the manufacturer receives actual notice,
involving deaths or serious injuries which are alleged or proven to
have been caused by a possible defect in the manufacturer's vehicle
or equipment in the United States, or in a foreign country when the
possible defect is in a vehicle or equipment identical or
substantially similar to that sold in the United States.
A. Production Information
For each reporting period, we would require manufacturers of
vehicles whose sales, production, or importation for sale in the
United States is 500 or more, and manufacturers of child restraint
systems and tires, to provide information on the volume of
production of their products. Production numbers are needed because
the agency's trend analyses frequently are normalized to the number
of claims, complaints, etc. per unit of production. These
manufacturers would submit the following information with respect to
each model and model year of vehicle manufactured in the calendar
year of the reporting period and the nine model years prior to the
model year of the reporting period, including models no longer in
production: the manufacturer's name, the quarterly reporting period,
the make, the model, the model year, the current model year
production to the end of the reporting period, and the total model
year production for all model years for which production has ceased.
For all models of vehicles that are manufactured with more than one
type of fuel system, the information required by this subsection
would be reported separately for gasoline-powered vehicles and for
non-gasoline-powered vehicles. For medium-heavy vehicles, there
would be further subcategorization by service brake system (e.g.,
hydraulic, air).
We recognize that manufacturers of child restraint systems and
tires generally do not specify ``model years'' for their products.
For purposes of this rule, to avoid confusion, we are defining the
term ``model year'' as the year that the item of equipment was
manufactured.
Figure 1, below, represents a pro-forma example of how
production information would be reported by a manufacturer of
medium-heavy trucks, using an electronic spreadsheet. For each
model/model year, there would be multiple rows if the medium-heavy
truck model was produced with different types of fuel or brake
systems.
Production Information
MEDIUM-HEAVY TRUCKS
Reporting Period:
Manufacturer:
----------------------------------------------------------------------------------------------------------------
Fuel system type Brake system type
Make Model Model year Production (see below) (see below)
----------------------------------------------------------------------------------------------------------------
................. 2003 #
----------------------------------------------------------------------------------------------------------------
................. 2002 #
----------------------------------------------------------------------------------------------------------------
................. 2001 #
----------------------------------------------------------------------------------------------------------------
................. 2000 #
----------------------------------------------------------------------------------------------------------------
................. 1999 #
----------------------------------------------------------------------------------------------------------------
................. 1998 #
----------------------------------------------------------------------------------------------------------------
................. 1997 #
----------------------------------------------------------------------------------------------------------------
................. 1996 #
----------------------------------------------------------------------------------------------------------------
................. 1995 #
----------------------------------------------------------------------------------------------------------------
[[Page 66195]]
................. 1994 #
----------------------------------------------------------------------------------------------------------------
Fuel System Type:
a. Gasoline
b. Diesel
c. Other
Brake System Type:
a. Hydraulic
b. Air
c. Other than hydraulic or air
----------------------------------------------------------------------------------------------------------------
Figure 1
We ask for comments on this suggested format for providing
production information by electronic means.
B. Claim: A Proposed Definition
Section 30166(m)(3)(A) refers to claims data. The ANPRM stated
that, in order to achieve the goals of the TREAD Act, the term
``claim'' must be construed broadly and provided some examples.
We have researched the definition of claim, considered comments
received in response to the ANPRM, and considered our investigatory
experience with requests for claims information.
Case law provides interpretations of the word ``claim'' in
various contexts. In a Federal law context, `` `claim' is something
more than mere notice of an accident and an injury. The term `claim'
contemplates, in general usage, a demand for payment or relief.''
Avril v. U.S., 461 F.2d 1090, 1091 (9th Cir. 1972). See also,
Conoco, Inc. v. United States, 39 Env't. Rep. Cas. (BNA) 1541 (N.D.
La. 1994)(written request for compensation for damages or costs); 31
U.S.C. 3729(c) (claim involves request for demand for money or
property).
State case law also provides a definition of the word ``claim.''
For example, Fireman's Fund Insurance Co. v. The Superior Court of
Los Angeles County, 65 Cal. App. 4th 1205, 1216 (1997), noted that a
claim encompasses more than a suit:
``claim'' can be any number of things, none of which rise to the
formal level of a suit--it may be a demand for payment communicated
in a letter, or a document filed to protect an injured party's right
to sue a governmental entity, or the document used to initiate a
wide variety of administrative proceedings.
Other state law cases have further addressed the meaning of
``claim.'' Safeco Surplus Lines Co. v. Employer's Reinsurance Corp., 11
Cal. App. 4th 1403, 1407 (1992), held that a ``claim'' is ``the
assertion, demand or challenge of something as a right; the assertion
of a liability to the party making it do some service or pay a sum of
money.'' Phoenix Ins. Co. v. Sukut Construction Co., 136 Cal. App. 3d
673, 677 (1982), stated that ``a claim both in its ordinary meaning and
as interpreted by the courts, is a demand for something as a right, or
as due and a formal lawsuit is not required before a claim is made.''
Commenters provided a variety of views on a possible definition of
a claim. The Alliance offered this definition to which Ford and Delphi
agreed:
A claim or incident involving serious injury or death is any written
demand, complaint, subrogation request or lawsuit received by a
manufacturer from or on behalf of the person seriously or fatally
injured that (a) involves ``serious injury,'' as further defined, or
death, (b) alleges that a product defect was, at least in part, a
contributing cause of the serious or fatal injury, and (c) contains
sufficient information to identify the motor vehicle or item of
motor vehicle equipment involved.
DaimlerChrysler would add that a ``claim'' includes a formal request
for compensation. International Truck stated that the term should
exclude warranty claims, which International considers to be dealer or
customer submissions for reimbursement on parts and labor. TRW also
pointed out the difference between claims for deaths and injuries and
those submitted under warranties. TRW offered a definition for claims
in the personal injury context as
a written demand for compensation against the manufacturer or
written notice to the manufacturer of litigation where compensation
is sought from the manufacturer and it is expressly alleged that
death or serious personal injury has been caused by a defect in a
specified vehicle and/or in specified motor vehicle equipment of the
manufacturer.
Mack Truck stated that claims should be defined as verified written
communications transmitted to the manufacturer, requesting compensation
for property damage, death or personal injury allegedly caused by
safety-related defects in a specified product of the manufacturer.
Volvo Trucks would restrict ``claim'' to ``any lawsuit filed requesting
compensation for personal injuries or property damage that is the
result of an alleged safety-related defect in a motor vehicle'' and did
not include subrogation claims. It would also exclude ``any request for
consequential damages that are the result of a warrantable repair or an
alleged defect that does not relate to safety.''
We have considered the case law and the comments. We believe that
the definition of claim should be broad, and meet our needs under the
TREAD Act. We propose the following definition for claim:
A written request or demand for relief, including money or other
compensation, assumption of expenditures, or equitable relief,
related to a motor vehicle crash, accident, the failure of a
component or system of a vehicle or an item of motor vehicle
equipment, or a fire. Claim includes but is not limited to a demand
in the absence of a lawsuit, a complaint initiating a lawsuit, an
assertion or notice of litigation, a settlement, covenant not to sue
or release of liability in the absence of a written demand, and a
subrogation request. A claim exists regardless of any denial or
refusal to pay it, and regardless of whether it has been settled or
resolved in the manufacturer's favor. The existence of a claim may
not be conditioned on the receipt of anything beyond the document
stating a claim.
The proposed definition includes many of the elements addressed
above by commenters. We do not address, as did the Alliance and others,
what the claim must involve, allege or contain, as those matters are
not parts of a definition of a claim. They are addressed below.
However, we do refer to a motor vehicle crash, accident, component or
system failure, and a fire, as these are the events that have safety
implications. The definition would exclude, for example, events with
which the rule is not concerned, such as injuries in manufacturers'
factories. Warranties are addressed separately below. The last two
sentences of our proposal are designed to assure that all relevant
claims are provided to us. This would preclude attempts, similar to
those that have been made by some manufacturers in our investigations,
to evade reporting claims by conditioning them on receipt of parts, or
their own assessments of the merits of claims.
[[Page 66196]]
C. Notice: A Proposed Definition
Section 30166(m)(3)(C) requires that the rule include the reporting
of ``all incidents of which the manufacturer receives actual notice,''
involving fatalities or serious injuries that are alleged or proven to
have been caused by a possible defect in its products. The term
``actual notice'' is extremely broad. Nonetheless, to avoid impractical
requirements, we are proposing only to require reporting of incidents
of which a manufacturer receives or obtains documentation (e.g., in
written or electronic formats). Therefore, in this context, we would
define ``notice'' of an applicable incident to mean ``a document
received by or prepared by a manufacturer that does not include a
demand for relief.'' This would include, for example, a letter advising
a manufacturer of a crash in which there was a death or injury and an
allegation of a defect in the vehicle where there was no claim for
monetary or other relief. It would also include police accident reports
transmitted to a manufacturer regarding deaths or injuries in which a
causative factor was stated to be a performance failure of the vehicle
or equipment, but would not include reports where no defect in, or
failure of, the vehicle or equipment was indicated (e.g., a crash due
to the driver losing control, with no system or equipment failure
reported). Newspaper articles or other media reports would not, in
themselves, constitute ``notice,'' unless either they were provided to
the manufacturer, such as by an owner, or actions taken by the
manufacturer reflect that it had received notice of the incidents in
question.
D. Identification of the Product in Claims and Notices
To be covered by these early warning requirements, a claim or
notice, as well as other matters addressed below, would have to
identify the vehicle or equipment item involved in at least a minimal
way. Otherwise, it would not be possible to identify what vehicle or
equipment was involved, and the information would not help us to
identify potential defects. In the context of identification, we
propose to use the term ``minimal specificity'' and define it to mean
``(a) for a vehicle, the make, model and model year, (b) for a child
seat, the model (either the model name or model number), (c) for a
tire, the model and size, and (d) for other motor vehicle equipment, if
there is a model or family of models, the model name or model number.''
With regard to claims, notices, and other reporting obligations
discussed below, for vehicles, we would define ``model'' to mean ``a
name that a manufacturer applies to a family of vehicles within a make
which have a degree of commonality in construction, such as body,
chassis or cab type.'' ``Make,'' in turn, would mean ``a name that a
manufacturer applies to a group of vehicles.'' The proposed definition
of ``make'' is the identical definition of ``make'' used in 49 CFR Part
565, Vehicle Identification Number Requirements (see section 565.3(g)).
The proposed definition of ``model'' is the definition the VIN
regulation uses for ``[vehicle] line'' (see section 565.3(f)). Our
objective is to obtain reports by commonly-understood designations. For
example, with regard to the General Motors S-10 platform, we would
expect to receive separate reports for pickup trucks and sport-utility
vehicles, but the total for each would include both Chevrolet and GMC
nameplates. But we would expect C and K platform pickup trucks to be
reported together (the total including both Chevrolet and GMC
nameplates) as they are both pickup trucks and the relevant difference
(2- vs. 4-wheel drive) appears to be insignificant for early warning
reporting. As another example, with regard to Ford pickup trucks, we
expect separate reports for the F-150 and F-250, but, within each
designation, do not want separate reports for two-door and four-door
versions, or versions with different engines or transmissions. We
request comments on this approach and how our definition may achieve
it.
We would define ``model year'' for this and all other early warning
reporting purposes to include the year that a vehicle was manufactured
if the manufacturer has not assigned a model year to the vehicle
covered by the report.
For equipment, ``model'' would mean the name that its manufacturer
uses to designate it. ``Model year'' would mean the calendar year in
which the equipment was manufactured.
We ask for comments on the clarity and inclusiveness of these
proposed definitions.
If an otherwise covered claim or notice as initially received by
the manufacturer does not identify the allegedly defective product with
minimal specificity but a subsequent communication does, it would
become a covered claim or notice at the time of the subsequent
communication, and the manufacturer would be required to report it in
its next report to NHTSA.
E. Claims and Notices Involving Death
1. Whether to Define Death
We are not proposing to define death or fatality because we do not
believe that it is necessary or appropriate to do so. Our reason is
simple: the subject matter of this category of information is claims
involving deaths and notices of incidents involving fatalities. Proof
of death is not necessary, nor does it matter when death occurred.
2. Claims Involving Death
We propose that every manufacturer be required to report certain
information about each incident involving a death identified in claims
it has received during each reporting period, if the claim identifies
the product with minimal specificity. This would apply to claims
regarding fatal incidents in foreign countries as well as the United
States. Reports of claims involving death would be in electronic form,
as we discuss later.
3. Notices Involving Death
We are also proposing that manufacturers be required to report
similar information about each incident involving a death that occurred
in the United States that is identified in a notice (as defined above)
in which it is alleged or proven that the fatality was caused in whole
or in part by a possible defect in such manufacturer's vehicle or
equipment, received during each reporting period, if the product is
identified with minimal specificity. Information about such deaths
would be combined with information about claims of death on the same
report.
4. Information About Deaths
The information about deaths to be reported would contain, for each
incident, model and model year of the vehicle or equipment, the date of
the incident, the number of deaths that occurred in the incident, the
name of the State in the United States or the specific foreign country
in which the incident occurred, and the identification of each
component or system that allegedly contributed to the incident or the
death reported.
We are proposing that manufacturers who sell 500 or more vehicles
annually in the United States and manufacturers of tires (except as to
low production tires) and child restraint systems identify systems or
components involved in the same manner as those used for their other
reporting obligations. These are discussed below. Vehicle manufacturers
who sell fewer than 500 vehicles annually in the United States would
also identify
[[Page 66197]]
systems or components involved in the same manner. However, given the
large and varying universe of motor vehicle equipment, manufacturers of
original equipment and of replacement equipment other than tires and
child restraint systems would describe the systems or components
involved in their own words, based on the claim or notice. We are
proposing this approach to make reporting by these manufacturers
simpler than it would otherwise be if they had to use designations with
which they are not familiar.
For claims and notices, if the component or system is not
identified, the manufacturer would enter ``unknown.'' If the
manufacturer was not aware of one or more of the required items of
information at the time the report was submitted, it would have to
provide the information in a further report covering the reporting
period in which it was received.
F. Claims and Notices Involving Injuries
1. The Difficulties of Defining ``Serious Injury''
The issue of whether to define ``serious injury,'' and if so, how,
has proven to be one of the more challenging tasks in the development
of this NPRM.
We have considered several approaches. Originally, it seemed to us
that it might be appropriate to use the Abbreviated Injury Scale (AIS)
system. The AIS system was developed by a joint Committee on Injury
Scaling, comprised of representatives from the American Medical
Association, Association for the Advancement of Automotive Medicine,
and the Society of Automotive Engineers (SAE). The AIS system ranks the
severity of injuries numerically from 1 to 7. The injuries that are
recorded are those that occur to the head, face, neck, thorax, abdomen,
spine, upper and lower extremities, external/skin, burns and other
trauma. In the ANPRM, the agency sought input on the potential use of
the AIS system. The commenters had many disparate views.
In its comments, the Alliance labeled the AIS system unworkable for
this purpose due to the highly sophisticated coding and complex nature
of identifying claims. The Alliance noted that each manufacturer would
need to have a staff of thoroughly trained personnel who understand the
entire system. The manufacturer would have to train its responsible
personnel to understand basic medicine and medical terms and to use the
AIS coding system, which is not a simple task. There is a lengthy
manual, and the Association for the Advancement of Automotive Medicine
offers a two-day course for injury scaling according to the AIS. The
course is designed for trauma nurses, registrars, physicians, hospital
records personnel, and researchers who are responsible for injury
databases. A general knowledge of anatomy is required before taking the
class.
Another issue with using the AIS system is the amount of
information required to determine the actual injury level. A
manufacturer may never have enough information to properly code an
injury according to the AIS system. Many claims and notices received by
a manufacturer will allege an injury but contain insufficient
information for AIS coding. In the absence of information demonstrating
that the injury in question reached whatever threshold AIS level might
be selected, a manufacturer would be justified in not reporting the
incident, which could result in substantial under-reporting.
In addition, the AIS system necessarily involves subjective
judgments. This could introduce error and inconsistency. Moreover, the
manufacturers have stated that they are reluctant to interpret medical
records.
Another concern is universal administration. The AIS system is
prevalent in some professional circles in the United States, but many
manufacturers indicated that the AIS system is not utilized outside the
U.S. This may cause confusion when translating or reviewing foreign
claims, especially if there is a different reporting system for
injuries in foreign countries. Similarly, while most major vehicle
manufacturers probably have employees who are familiar with it, the AIS
system may not be utilized by many smaller manufacturers. Many smaller
manufacturers commented that they were unaware of the AIS or believed
that using it as a determinant of serious injury would be unworkable.
We do not believe that it would be appropriate to specify different
reporting criteria for different industry segments.
Nissan diverged from most manufacturers and supported a system
similar to the AIS system for defining serious injuries, but sought a
simplified, flexible system. Nissan suggested that the government and
the industry create a joint task force to develop a table based upon
the AIS system that would allow the ranking of injuries to define
serious injury. Similar to Nissan, AIAM suggested that the AIS system
needed to be simplified to allow manufacturers to easily classify an
injury as serious or not serious. We do not know whether this approach
would be workable. However, even if it were, there is insufficient time
to develop such a system within the statutory deadline for the early
warning rule.
CU and Advocates both supported the use of the AIS system as a
triggering device. However, both commenters stated that if a claim
alleges an injury and it cannot be determined if it involves a serious
injury, the claim should be reported to the agency.
We also considered basing the definition of serious injury for
purposes of the early warning rule on certain statutory and regulatory
definitions. RMA suggested the definition from 18 U.S.C. 1365(g)(3). In
that section, serious injury is defined as: ``a bodily injury which
involves (a) a substantial risk of death; (b) extreme physical pain;
(c) protracted and obvious disfigurement; or (d) protracted loss or
impairment of the function of a bodily member, organ or mental
faculty.'' The MIC suggested that we define serious injury similarly to
the Consumer Product Safety Commission's (CPSC) definition of
``grievous bodily injury'' (16 CFR 1116.2 (b)). That section states, in
pertinent part:
(b) Grievous bodily injury includes, but is not limited to, any of
the following categories of injury:
(1) Mutilation or disfigurement. Disfigurement includes permanent
facial disfigurement or non-facial scarring that results in
permanent restriction of motion;
(2) Dismemberment or amputation, including the removal of a limb or
other appendage of the body;
(3) The loss of important bodily functions or debilitating internal
disorder. These terms include:
(i) Permanent injury to a vital organ, in any degree;
(ii) The total loss or loss of use of any internal organ,
(iii) Injury, temporary or permanent, to more than one internal
organ;
(iv) Permanent brain injury to any degree or with any residual
disorder (e.g. epilepsy), and brain or brain stem injury including
coma and spinal cord injuries;
(v) Paraplegia, quadriplegia, or permanent paralysis or paresis, to
any degree;
(vi) Blindness or permanent loss, to any degree, of vision, hearing,
or sense of smell, touch, or taste;
(vii) Any back or neck injury requiring surgery, or any injury
requiring joint replacement or any form of prosthesis, or; (viii)
Compound fracture of any long bone, or multiple fractures that
result in permanent or significant temporary loss of the function of
an important part of the body;
(4) Injuries likely to require extended hospitalization, including
any injury requiring 30 or more consecutive days of in-patient care
in an acute care facility, or 60 or more consecutive days of in-
patient care in a rehabilitation facility;
(5) Severe burns, including any third degree burn over ten percent
of the body or more,
[[Page 66198]]
or any second degree burn over thirty percent of the body or more;
(6) Severe electric shock, including ventricular fibrillation,
neurological damage, or thermal damage to internal tissue caused by
electric shock.
(7) Other grievous injuries, including any allegation of
traumatically induced disease.
In the context of early warning reporting, these definitions suffer
from many of the same deficiencies as identified above regarding the
AIS system. Reporting would ultimately depend on highly subjective
determinations, including the assessment of terms like ``substantial,''
``extreme,'' and ``protracted.'' This could lead to inconsistencies,
under-reporting, and unwarranted delays. In addition, many categories,
such as ``substantial risk of death'' and ``extreme physical pain,''
would need to be further defined.
We also considered using a surrogate for serious injury, such as
hospitalization. The Alliance, which, as noted above, opposed technical
assessments of injuries under the AIS system, took this approach. The
Alliance would define serious injury as any non-fatal injury resulting
in an overnight hospital admission (but not including emergency room
treatment if the person was treated and released). The Alliance asserts
that it is simple and is easier to administer than the AIS system. This
is true; the Alliance's definition is simple and does not require
sophisticated training of reporting personnel. Also, the definition
provides an objective criterion. The reporting trigger, the
hospitalization, would not need to be interpreted by the manufacturer
to determine if it meets another standard.
On the other hand, the Alliance's definition is not broad enough.
The definition only includes injuries that result in an overnight
admission into a hospital, but excludes significant emergency room
treatment. For the purposes of early warning, in our view, this is not
sufficient. Due to various factors, such as health care management
practices and evolving medical approaches, individuals with injuries
that most people would view as serious are often treated in an
emergency room but not actually admitted to a hospital. For example,
under the Alliance's definition, a person who fractured a leg might not
be considered to have incurred a serious injury, since he or she might
not be admitted into the hospital for an overnight stay. Yet we believe
that most people would agree that a fractured leg would be considered a
serious injury. In addition, for various reasons, some seriously
injured people, such as the poor and people in various religious
groups, might not be admitted into a ``hospital.'' Most important, it
is likely that most claims, and possibly even lawsuits, will not
specifically state whether or not there was a hospital stay. Thus, many
serious injuries that involved hospitalization would not be reported
under this definition.
A difficulty that would exist under any definition of serious
injury is the effort that would be needed to monitor the progress of
claims to see if a claim that initially did not allege an injury that
satisfied the definition was amended or supplemented such that the
injury was serious. The Alliance asserted that constant monitoring of
claims is not feasible and would not further the goals of the early
warning provisions. The Alliance further commented that the burden
should not be on the manufacturer to determine if a claim involves a
serious injury. We disagree with the Alliance's assertion that follow
up review under such a scenario would not further the goals of early
warning. Nonetheless, we recognize that such efforts would impose
significant additional burdens on manufacturers.
2. Reporting of Incidents in Which Persons Were Injured, Based on
Claims and Notices
In view of the substantial problems associated with defining
``serious injury,'' for purposes of early warning reporting we are
proposing to require certain categories of manufacturers to report each
incident in which persons are injured in the United States that is
identified in a claim or notice alleging or proving that the injury was
caused by a possible defect in the manufacturer's product, if the claim
or notice identifies the product with minimal specificity. For these
manufacturers, the report would be combined with the reporting of
incidents involving fatalities. This would limit the number of reports
and avoid duplication that could be associated with separate reports of
deaths and injuries stemming from the same incident.
We recognize that Sections 30166(m)(3)(A) and (C) refer to
``serious injuries.'' Nevertheless, we are authorized to require
reporting of claims about, and notices of, all injuries by Section
30166(m)(3)(B) which provides:
Other Data. As part of the final rule * * *, the Secretary may, to
the extent that such information may assist in the identification of
defects related to motor vehicle safety in motor vehicles and motor
vehicle equipment in the United States, require manufacturers * * *
to report, periodically or upon request of the Secretary, such
information as the Secretary may request.
It is evident that information about injuries caused by defects in
vehicles and equipment will ``assist in the identification of defects
related to safety.'' Often, the gravity of an injury does not help
determine whether a vehicle or equipment is defective, since the fact
that a possible defect led to a crash is generally more relevant than
the degree of injury experienced by a vehicle occupant in the crash.
Thus, limiting reporting to serious injuries would not better lead to
the discovery of defect trends. By requiring all claims and notices of
injury to be reported, we would increase the robustness of the data
base on which we could analyze whether a possible defect trend existed.
Thus, such a requirement is authorized by Section 30166(m)(3)(B), and
satisfies the agency's obligations under Sections 30166(m)(3)(A) and
(C).
This proposed requirement avoids the operational difficulties
described above associated with any attempt to develop a universal,
objective definition of ``serious'' injuries. The decision about
whether an incident involving an injury must be reported could be made
on the basis of the limited information that would be expected in a
claim or a notice of a covered incident, without requiring complicated
coding efforts, or awaiting detailed information about the specifics of
the injury or the extent of hospitalization. Thus, it would reduce
delays that could turn ``early warning'' into ``late warning.''
There are other benefits to this approach. Because manufacturers
would not have to determine if the alleged injury met one or more
potentially complex criteria for seriousness of an injury as provided
under some proposals, this approach would eliminate the need for
subjective determinations, and thus address the concern of
manufacturers that their decisions could be second-guessed.
Although the incidents that would be reported in which persons were
injured would be greater than under a more limited definition of
``serious injury,'' this approach would actually reduce the burden on
manufacturers. They would not need specialized or highly trained staffs
to make decisions about ``seriousness.'' As importantly, the need to
monitor and repeatedly review incoming information to reassess whether
an injury was ``serious'' would be minimized, if not eliminated. Also,
most manufacturers would not have to significantly restructure their
existing database systems to comply with this reporting requirement,
since most, if not all, manufacturers keep a record of claims.
[[Page 66199]]
We have considered the consequence upon NHTSA of receiving,
organizing, and analyzing this information. The Alliance has raised the
specter that agency would be flooded with a tremendous amount of data,
even if it was submitted in electronic form, stating that there are
over 3.2 million injuries per year as a result of 6.3 million police-
reported crashes. The Alliance has overstated the burden on NHTSA. The
vast majority of those crashes and injuries do not result in claims
against manufacturers, and do not involve alleged defects. In fact, the
Alliance's supplemental comments noted that only 9,200 claims alleging
death or injury were filed against their manufacturer members and two
other manufacturers in the United States in 2000. Also, NHTSA would not
be overwhelmed because, as discussed below, only a limited amount of
information involving injury-producing incidents would be reported, as
opposed to copies of the underlying claims or notices themselves.
We would require those manufacturers that must report information
about injuries to provide the same information as required with respect
to incidents involving deaths. If an incident involved both deaths and
injuries, it would only be reported once, with both the number of
deaths and the number of injuries specified.
G. Other Possible Conditions on Reporting of Deaths and Injuries
Some commenters suggested that, to be covered under the reporting
provisions, a claim or notice must also specifically allege that the
fatality or injury was caused by a possible defect. The allegation of a
defect is not statutorily required under Section 30166(m)(3)(A) or (B).
Moreover, such a limitation would lead to under-reporting. In a
lawsuit, which is one type of a claim, a defect need not be alleged if
the pleading requirements of the relevant jurisdiction do not require
such an averment. For example, in some states such as California, the
claim/pleading requirements for complaints do not require the plaintiff
to allege the existence of a defect. Moreover, with respect to claims,
the assertion of a defect is implicit, since ordinarily there would
otherwise be no reason to make the claim. Therefore, we are proposing
that, for early warning reporting purposes, a claim need not
specifically allege or describe a defect. It is enough if the claim
contains information indicating that a death or injury has allegedly
occurred, and it is alleged or proven that the manufacturer's product
is responsible.
Different considerations apply to those incidents of which the
manufacturer receives notice that does not amount to a claim, since
only incidents in which a defect is alleged or proven are to be
reported under Section 30166(m)(3)(C). Thus, for such incidents, we
would require an allegation of a defect. Otherwise, the manufacturer
would be required to report incidents that came to its attention when
no one believes that the manufacturer's product contributed to the
death or injury; e.g., a fatal crash due to high speed or drunk
driving. However, the specific component or system that allegedly led
to the incident would not have to be identified in the claim or notice.
Some manufacturers suggested that the allegation that a vehicle
component is involved would have to be confirmed before an incident
would have to be reported. We reject this suggestion, since the
litigation process is lengthy, and it may be months or years before the
involvement of a component is confirmed, if at all. The vast majority
of cases settle without findings and of those that do not, many may not
identify the defective component in jury resolutions. Also, the earlier
that information arrives at the agency, the earlier our investigators
will have information to determine whether an investigation needs to be
opened.
Some manufacturers also suggested that the reportable incidents be
limited to failures of or problems with certain vehicle systems. As
discussed below, we believe that this approach is appropriate for
certain types of information. However, while deaths and injuries due to
alleged defects are relatively rare, they are so significant that we
want our information to be as complete as possible. Therefore, we
propose to require reporting of all deaths and injuries in the United
States based on claims and notices, regardless of the implicated
components.
Section 30166(m)(3)(A) refers to claims ``derived from foreign and
domestic sources.'' In the same vein, Section 30166(m)(3)(C) refers to
the reporting of certain incidents of which the manufacturer receives
actual notice that occur in a foreign country, when the vehicle or
equipment is identical or substantially similar to products offered for
sale in the United States. In an effort to minimize the burdens
associated with gathering information about incidents in foreign
countries, in this phase of rulemaking we are proposing to require only
reporting of such claims involving fatalities occurring in a foreign
country but not to require reports about incidents in foreign countries
that resulted in non-fatal injuries. Relatively few claims are filed
outside the United States, and, in light of the anticipated robustness
of the domestic data, we do not believe that our early warning
capabilities would be adversely affected. We recognize that this
proposal would require manufacturers and their affiliates to review
foreign information bases, but believe the seriousness of fatalities
associated with potential defects warrants this requirement.
H. Identical or Substantially Similar Motor Vehicles or Equipment.
Under Section 30166(m)(3)(C), manufacturers of vehicles or
equipment must report:
* * * incidents of which the manufacturer receives actual notice
which involve fatalities or serious injuries which are alleged or
proven to have been caused by a possible defect in such
manufacturer's motor vehicle or motor vehicle equipment * * * in a
foreign country when the possible defect is in a motor vehicle or
motor vehicle equipment that is identical or substantially similar
to a motor vehicle or motor vehicle equipment offered for sale in
the United States. (emphasis added)
In response to the ANPRM, we received comments on the meaning and
scope of this phrase. These comments helped us in preparing the NPRM
(``Foreign Defect NPRM'') published on October 11, 2001 which would
implement Section 30166(l), Reporting of defects in motor vehicles and
products in foreign countries (66 FR 51907), which contains the
underlined phrase.
1. The Meaning of ``Identical''
The ANPRM asked:
``1. Is the word `identical' understood internationally, or do we
need to define it? If so, how?''
We discussed this issue extensively in the Foreign Defect NPRM (see
66 FR 51907 at 10-11) and incorporate that discussion by reference. We
concluded that a definition of ``identical'' was not needed. The same
applies to this notice.
2. Substantially Similar Motor Vehicles
The Foreign Defect NPRM discussed extensively the comments received
in response to the ANPRM on the meaning of ``substantially similar
motor vehicles'' (see 66 FR 51907 at 11-13), and that discussion is
also incorporated by reference. On the basis of these comments, we
proposed that motor vehicles would be substantially similar to each
other for foreign defect reporting if one or more of five criteria was
met, at proposed 49 CFR 579.12:
(a) A motor vehicle sold or in use outside the United States is
identical or substantially
[[Page 66200]]
similar to a motor vehicle sold or offered for sale in the United
States if:
(1) Such a vehicle has been sold in Canada or has been certified
as complying with the Canadian Motor Vehicle Safety Standards;
(2) Such a vehicle is listed in Appendix A to part 593 of this
chapter or determined to be eligible for importation into the United
States in any agency decision issued between amendments to Appendix
A to part 593;
(3) Such a vehicle is manufactured in the United States for sale
in a foreign country;
(4) Such a vehicle is a counterpart of a vehicle sold or offered
for sale in the United States or
(5) Such a vehicle and a vehicle sold or offered for sale in the
United States both contain the component or system that gave rise or
contributed to a safety recall or other safety campaign in a foreign
country, without regard to the vehicle platform on which the
components or systems is installed and regardless of whether the
part numbers are identical.
We believe that the first four proposed criteria are equally
appropriate for the purposes of early warning reporting, and are
proposing them in this notice. With respect to the fourth criterion, or
alternative test, the preamble of the Foreign Defect NPRM did not
directly explain what we meant by a ``counterpart'' vehicle. However,
by example, a discussion appearing on page 51912 provides an
explanation of what, in our view, would be counterpart vehicles: ``An
example would be Ford Explorers assembled outside the United States,
such as those assembled in Venezuela.'' We added that ``We would
appreciate comments on whether this latter class of vehicles needs to
be defined with greater specificity,'' warning that that ``in our view
the term substantially similar sweeps with a broad brush and is not to
be defeated by persons bent on finding or inventing distinctions to
evade reporting.'' We have now decided to propose a definition of
``counterpart vehicle'' for early warning which we believe should also
apply for foreign defect reporting. A ``counterpart vehicle'' would be
``a vehicle made in a foreign country that is equivalent to one made in
the United States except that it may have a different name, labeling,
driver side restraints, lighting or wheels/tires, or metric system
measurements.'' This would apply to both foreign defect reporting and
early warning reporting.
The fifth alternative test, while appropriate for foreign defect
reporting, is not relevant for purposes of early warning. Under the
Foreign Defect NPRM, vehicles would be substantially similar if ``both
contain the component or system that gave rise or contributed to a
safety recall or other safety campaign in a foreign country, without
regard to the vehicle platform on which the component or systems is
installed and regardless of whether the part numbers are identical.''
Under Section 30166(l), a potential safety defect has already been
identified in a specific component or system of a motor vehicle,
usually by the manufacturer. In that context, the relative precision of
a component-or system-based determination is workable. However, under
Section 30166(m), a defect has not yet been identified by the
manufacturer, and often a component-or system-based analysis will not
be possible based on the information contained in a claim received by
the manufacturer. Accordingly, we believe that a less precise focus is
warranted. More particularly, we believe that platform-based reporting
is consistent with the breadth of early warning reporting, yet specific
enough to provide focus. We would consider foreign and U.S. vehicles as
substantially similar if they use the same vehicle platform. An example
would be the Cadillac Catera which uses the same vehicle platform as
the Opel Omega, or the Jaguar S-Class, which shares a platform with the
Lincoln LS. We specifically request comment on our view that foreign
and U.S. vehicles would be substantially similar for reporting under
Section 30166(m) if they shared a platform. We have not proposed a
definition for ``platform.'' If a commenter believes that a definition
of this term is necessary, we invite the commenter to suggest a
definition that the commenter believes is appropriate.
3. Substantially Similar Motor Vehicle Equipment and Tires
Both Sections 30166(l) and (m) require reports pertaining to
substantially similar motor vehicle equipment and tires, and the
preamble to the Foreign Defect NPRM contains a pertinent discussion of
this issue (see p. 51913-14).
For purposes of foreign defect reporting, we proposed to deem
foreign and U.S. motor vehicle equipment as identical or substantially
similar ``if such equipment and the equipment sold or offered for sale
in the United States are the same component or system, or both contain
the component or system that gave rise or contributed to a safety
recall or other safety campaign in a foreign country, regardless of
whether the part numbers are identical.'' The reference to a safety
recall is inapposite for purposes of early warning, but we believe that
the remainder of the proposed definition is valid. Accordingly, we are
proposing that an item of motor vehicle equipment sold or in use
outside the United States would be identical or substantially similar
to equipment sold or offered for sale in the United States ``if such
equipment and the equipment sold or offered for sale in the United
States have one or more components or systems that are the same,
regardless of whether the part numbers are identical.'' We believe that
the breadth provided by this definition is necessary given the nature
of claims, which often do not identify particular problematic
components. In this light, we would regard foreign child restraint
systems as substantially similar (if not identical) to U.S.
counterparts if they incorporate one or more parts that are used in
models of child restraints offered for sale in the U.S., regardless of
whether the restraints are designed for children of different sizes
than those sold in the U.S. and regardless of whether they share the
same model number or name. For example, if buckles, tether hooks,
anchorages, or straps are common throughout a manufacturer's range of
models, the child restraints would be substantially similar even though
the buckles, hooks, anchorages, or straps might be used on a variety of
add-on, backless, belt positioning, rear-facing or booster seats
produced by the manufacturer.
In light of the foregoing discussion, we request comments on the
appropriate formulation of test(s) for determining whether foreign
motor vehicle equipment is substantially similar to U.S. equipment.
Finally, the Foreign Defect NPRM contained a relevant discussion on
identical or substantially similar tires (see p. 51914). We proposed
that tires would be identical or substantially similar ``if they have
the same model name and size designation, or if they are identical
except for the model name.'' The wording of today's proposal differs
slightly; tires would be identical or substantially similar if they
have ``the same model and size designation, or if [they are] identical
in design except for the model name.'' We see no real substantive
difference in the two proposals and will adopt a common interpretation
of this phrase that will be identical in both final rules.
I. Claims and Notices Involving Property Damage
Section 30166(m)(3)(A)(i) provides for reporting of ``aggregate
statistical data on property damage'' from alleged defects in the
manufacturer's products.
1. Definition of ``Property Damage,'' and Whether to Define ``Aggregate
Statistical Data''
In response to the ANPRM, manufacturers proposed definitions of
[[Page 66201]]
property damage to be reported. Nissan would limit it
to those claims received from vehicle owners, owner representatives,
or insurance companies, which involve a crash, tire failure or fire
where there is an allegation of defect which may have caused the
crash, tire failure or fire. Specifically excluded would be
communications requesting restitution for mechanical breakdown or
improper operation such as the example of the engine that fails due
to lack of maintenance.
AIAM would ``include only claims received by the manufacturer in
writing * * * limited to incidents in which a defect is alleged in one
of the critical safety systems (brakes, steering, occupant restraint,
fuel).'' AIAM also suggested that a ``dollar value threshold should be
set (perhaps $2500)'' to reduce the reporting of minor claims.
In our view, this portion of Section 30166(m)(3)(A)(i) is not
limited to ``claims'' for property damage. Subparagraph (i) refers to
``data on claims * * * for serious injuries (including death) and
aggregate statistical data on property damage.'' The words ``claims
for'' do not pertain to property damage. Nevertheless, we recognize in
most cases that manufacturers will only be aware of property damage
that may be related to potential defects if they receive a claim
seeking payment for the damage. Accordingly, with respect to property
damage, we are proposing to require only reporting of claims
information and not incidents of which a manufacturer receives actual
notice.
We believe that the term ``property damage'' needs to be defined,
and the comments have been helpful in formulating a proposed
definition. We would include damage to the vehicle or other tangible
property, but exclude equipment failure and matters solely involving
warranty repairs. For example, if the brakes failed and there were no
physical consequences other than the need to repair the brake system,
there would be no property damage. If there was a brake failure and the
vehicle hit an object, there could be property damage to the vehicle or
object. Accordingly, for purposes of this rule, we propose that
property damage means ``physical injury to tangible property.'' A
property damage claim would mean:
A claim for property damage, excluding that part of a claim, if any,
pertaining solely to damage to a component or system of a vehicle or
an item of equipment itself based on the alleged failure or
malfunction of the component, system, or item, and further excluding
matters addressed under warranty.
We also asked for comments on how to define ``aggregate statistical
data on property damage.'' We learned that there is no generally
understood meaning of the term. For example, Fontaine believes
``aggregate statistical data'' means ``the compilation of quantitative
data without specific information on individual events.'' For Delphi,
``aggregate statistical data'' means ``summaries of property damage
information organized by category (e.g. model year, product type,
damage type) and tabulated as to total cost or number of incidents.''
AIAM would define aggregate statistical data ``to exclude
allegations of simple failure or breakage of a component'' and limit it
``to the number of incidents involving a collision, tire failure or
fire and occurring in the U.S.'' DaimlerChrysler would restrict
``aggregate statistical data'' to warranty information.
The Alliance stated that non-injury claims data should be
normalized on the basis of total production or total sales. Trailer
manufacturers, according to TTMA, ``propose to report statistical data
related to warranty claims, claims and lawsuits involving property
damage resulting from an alleged safety-related defect involving the
following components or systems: tires, axles/suspension/brake
components, rear impact guards, lighting and related components, king
pins and fifth-wheel couplers, pintle hooks and drawbar eyes.''
The property damage information that we are proposing to require
manufacturers to submit is limited to the number of claims involving a
limited number of systems, components, and fires (to be discussed
later). Thus, the information to be submitted will be ``aggregate
statistical data.'' Therefore, we do not see a need for a separate
regulatory definition of this term.
2. Reports Involving Property Damage
Unlike reporting of claims and notices of incidents involving
deaths and injuries, we would only require reporting of property damage
claims when one or more specified vehicle components or systems has
been identified as causing or contributing to the incident or damage.
These components and systems were selected based upon their connection
to safety recalls in the past, as described in Section IV below. They
vary depending on the type of vehicle or equipment that is the subject
of the report.
If the incident that allegedly led to the property damage also
resulted in a death or injury, the manufacturer would only report the
incident as one involving a death or injury, and it would not be
required to report the incident under the property damage requirement.
Otherwise, there could be a misleading ``double count.''
Reports of property damage claims would be submitted in the same
manner as the number of consumer complaints, warranty claims, and field
reports, discussed later. The information would be reported separately
for each model and model year and would be submitted in electronic
form, as discussed in Section VII below. The manufacturer would not be
required to submit documents reflecting the extent of the property
damage or the details of the incident that allegedly led to the damage.
With respect to manufacturers of motor vehicle equipment, we are
proposing to require only manufacturers of tires to report property
damage information. We note that it is extremely unlikely that a child
restraint would cause significant property damage.
We also propose that a vehicle manufacturer need not include in its
report property damage claims that are for $1,000 or less, on the
ground that this would exclude minor matters and reduce reporting
burdens. We request comments on whether it is appropriate to establish
such an exclusion, and, if so, what the level should be.
Tire manufacturers have historically kept records of all property
damage claims, without regard for the amount of the claim, and this
information has proven to be very valuable in identifying potential
tire defects. For these reasons, we are proposing to require tire
manufacturers to report all property damage claims, regardless of the
amount of the claim.
J. Consumer Complaints
We are proposing to require submission of information about certain
``consumer complaints'' as ``other data'' under Section 30166(m)(3)(B).
1. Definition of ``Consumer Complaint''
The ANPRM addressed consumer complaints but did not suggest a
definition of ``consumer complaint.'' Nissan commented that the meaning
of ``consumer complaints'' in the ANPRM was not clear, and that a
definition was needed. DaimlerChrysler proposed the following
definition: ``Reports of incidents causing some dissatisfaction with
the product, not necessarily accompanied by any demand for compensation
or reimbursement.'' Both DaimlerChrysler and Nissan noted that there
was overlap between ``consumer complaints'' and ``claims,'' and that it
would be difficult to completely separate the two. DaimlerChrysler also
stated that about half of the over 100,000 ``customer contacts'' it
receives
[[Page 66202]]
monthly represent consumer complaints and half involve questions or
comments about the product.
NTEA argued that only safety-related complaints should be reported,
and that non-safety-related complaints should not be reported.
Notwithstanding DaimlerChrysler's and Nissan's assertions, we
believe that we can formulate a definition for ``consumer complaint''
that would not overlap with our proposed definition of ``claim.'' The
primary distinction is that a ``consumer complaint'' would not seek
monetary or other relief. It would be defined as:
a communication of any kind made by a consumer (or other person) to
a manufacturer expressing dissatisfaction with a product, or
relating the unsatisfactory performance of a product, or any actual
or potential defect in a product, or any event that allegedly was
caused by any actual or potential defect in a product, but not
including a claim of any kind or a notice involving a fatality or
injury.
The term ``a communication of any kind'' would primarily include
communications that are written but it would also include oral
complaints, such as made through a telephone call, that a manufacturer
memorializes in a document, including an electronic information system.
The definition we propose would also include communications in which
the owner of a vehicle or item of equipment that is subject to a defect
or noncompliance recall asserted that the remedy failed to correct the
defect or noncompliance.
We recognize that this definition would include complaints about
problems that do not involve safety. Based on our past experience
during defect investigations, we do not believe that it would be
appropriate to simply require reporting of ``safety-related'' problems,
since manufacturers often have a much more narrow view of what
constitutes a safety-related problem than we do. As explained below, we
will assure that manufacturers only need to report consumer complaints
about safety-related problems by itemizing the specific safety-related
components and systems with respect to which complaints must be
reported.
2. The Rationale for Requiring Reports of Consumer Complaints
Over the years, NHTSA's Office of Defects Investigation (ODI) has
made productive use of consumer complaints to manufacturers in its
investigations of alleged defects. The problem experience of owners or
operators in the real-world use of their vehicles and equipment, as
reflected in their communications to manufacturers, has indicated
failures of components and systems that can have an impact on safety.
While a given level of complaints regarding some components or systems
may not indicate the existence of a defect, a higher level might. (This
level would vary, depending on the component or system involved.)
Because we have no way to measure directly, or to count, all failures
in the field, the frequency of consumer complaints (which complement
warranty claims and field reports) can provide valuable indications of
possible safety problems warranting further investigation. Consumer
complaints were discussed in the Congressional hearings that led to the
TREAD Act. See, e.g. Firestone Tire Recall: Hearing before the Subcomm.
on Telecomm. Trade & Consumer Prot. and the Subcomm. on Oversight &
Investigations of the House Comm. on Commerce. 106th Congress (as yet
unpublished) (September 6, 2000) (Statement of Dr. Susan Bailey,
Administrator, NHTSA).
We stated in the ANPRM that consumer complaints might help in the
early detection of possible safety-related defects, and might be
``particularly important after the expiration of warranties.'' During
the warranty period, consumer complaint data would complement warranty
data. We sought comments on how, whether, and to what extent we should
require manufacturers to submit information about consumer complaints
to us under Section 30166(m)(3)(B).
The responses from advocacy groups and the manufacturers differed
significantly. Advocates and Public Citizen supported requiring the
submission of consumer complaint information. One manufacturers' group,
AORC, which represents a segment of equipment manufacturers, agreed
with us that consumer complaints can provide a means to help NHTSA
identify potential safety defects.
Most manufacturers and trade associations that commented on this
issue opposed requiring the submission of consumer complaint
information. Essentially, they argued that consumer complaint data
would not be of any real value as early warning information. With
respect to light vehicles, Ford and the Alliance noted that owner and
consumer correspondence is less technically rich or timely than other
sources of information. Three equipment manufacturers (ArvinMeritor,
Atwood and TRW) argued that consumer complaints were of only marginal
value. RMA, representing tire manufacturers, stated that reporting of
all informal complaints would generate information that is misleading
because it might be misinterpreted as fact, and that verbal complaints
did not usually provide sufficient information to verify the legitimacy
of the complaint. MIC also argued that the majority of consumer
complaints are unreliable.
The ANPRM did not specifically state whether we expected to require
manufacturers to submit complete copies of consumer complaints or
simply ``counts'' of those complaints. MIC stated that ``reporting of
consumer complaints should not be required due to the large volume and
the need to evaluate them as material to the purpose of the rule unless
the Agency contemplates receiving all such communications.'' Johnson
Controls commented that even a count of customer complaints would
overwhelm the agency ``by data that has questionable relevance to
safety.''
With respect to data other than consumer complaints, Public Citizen
stated that, in most cases, summary information would be adequate until
evidence of a potential defect surfaces. However, it would make an
exception for consumer complaints. It would require submission of
complete consumer complaints, because NHTSA ``already has in place a
well-developed system for categorizing those complaints by scanning
them into a searchable format.'' Advocates argued that consumer
complaint information ``is an important resource,'' but suggested only
that it ``should be reported in aggregate form in conjunction with
other reported information.'' It would have a manufacturer search its
database for relevant consumer reports for entries about the same or
similar type of occurrence, vehicle system, part, or component when the
manufacturer had information about a death, injury, or property damage.
After reviewing the comments received and assessing the value of
consumer complaints to an early warning system, we have decided to
propose requiring manufacturers of 500 or more vehicles as well as all
child seat manufacturers to provide aggregated consumer complaint
information to us on a periodic basis, but not to require copies of
such complaints periodically. NHTSA relies heavily on consumer
complaint information in initiating and conducting defect
investigations. We often open investigations on the basis of consumer
complaints that we receive and screen. More than 75 percent of the
investigations conducted by ODI are opened on the basis of complaints
that we receive from individual consumers, or that are furnished to us
by interested third parties, such as consumer groups, police
departments, State vehicle
[[Page 66203]]
inspectors, and school bus and other fleets.
After it opens investigations, ODI routinely asks manufacturers to
provide information and copies of consumer complaints on the ``subject
defect;'' also, ODI often asks manufacturers to update complaint
information during the course of the investigation. This sort of
information is very valuable in evaluating whether a defect related to
motor vehicle safety exists in a given vehicle or equipment item. Since
our first litigated defects enforcement case, United States v. General
Motors Corp. (``Wheels''), 518 F.2d 420, 438 (D.C. Cir. 1975), which
held that a prima facie case of defect can be made by showing a
significant, ``non de minimis number'' of failures of a critical part
that is expected to last for the life of the vehicle, the federal
courts have recognized that consumer complaints can be a valuable
source of evidence of the existence of a safety-related defect in motor
vehicles.
ODI's experience has shown that consumers are more likely to report
a problem to the manufacturer than to NHTSA. Historically, the number
of consumer complaints to the manufacturer (either directly or through
dealers) that NHTSA obtains after opening a defect investigation
usually exceeds by a substantial amount the number of complaints that
NHTSA had received directly from consumers prior to opening the
investigation. Also, many consumers do not complain to NHTSA until
after they have complained (unsuccessfully) to the manufacturer.
Although there is no single threshold of consumer complaints about a
particular component or system that will automatically trigger a defect
investigation, it is likely that if it were aware of a relatively large
number of consumer complaints to a manufacturer, ODI might well open
investigations earlier. To the extent that such an investigation led to
a recall, opening it earlier would likely have led to corrective action
at an earlier date and the avoidance of some additional incidents.
Consumer complaints to child seat manufacturers have also
consistently far outnumbered those to NHTSA about particular problems.
For example, in November 1996, ODI opened an investigation of harness
release button breaks in certain infant car seats. ODI had received
four consumer complaints when it opened the investigation. After
writing to the manufacturer and requesting complaint information, ODI
learned that the company had received 328 complaints about the harness
release button in those seats. Similarly, in May 1998, ODI opened an
investigation of harness buckle failure in infant car seats on the
basis of two consumer complaints. After writing to the manufacturer,
ODI learned in July 1998, only two months later, that the company had
received 92 complaints. Both of these investigations led to corrective
action by the manufacturers.
We believe that NHTSA's ability to identify potential defects in a
timely manner, and to identify and understand emerging defect trends,
would be greatly strengthened if the agency were to receive information
about consumer complaints relatively shortly after the manufacturer
does. At present, ODI's decisions as to which products should be
investigated are often based on limited information from consumers.
We are not proposing to require tire manufacturers to report the
number of consumer complaints. We have concluded, from our experience
with conducting tire investigations, that consumer complaints to tire
manufacturers generally do not contain useful information for analysis
of the alleged problem. For example, tire complaints do not
consistently have full information describing the tire model, size, and
date of manufacture. Without this identification, an analysis of
failure rates and trends is not possible. Far more useful for analysis
of potential defect trends is the tire manufacturer's adjustment
(warranty) and claims data. The adjustment and claims data contain
complete identification of the tire make, model, build plant type, and
date of production. We have received such data in response to
information requests issued during our defect investigations and find
that these data are far superior than that contained in complaints.
We are proposing to require larger motor vehicle manufacturers, and
all child restraint system manufacturers, to report the number of
consumer complaints that the manufacturers have received about
designated components and systems of their vehicles or equipment during
each reporting period. Vehicle manufacturers would also report
complaints about fire. The designated components and systems would be
the same as those on which property damage claims are reported.
We are not proposing at this time to require reporting of consumer
complaints from outside the United States. There are a number of issues
related to foreign complaints, such as manufacturer review of
potentially large numbers of complaints in foreign languages and NHTSA
follow-up use, that dictate against requiring reporting, at least for
the present.
NTEA, representing final stage manufacturers, said that
manufacturers should be required to report only about components for
which they are responsible, rather than about all components in a
vehicle about which they may have received complaints. In view of our
proposal to only require reporting from manufacturers of 500 or more
vehicles per year (other than incidents involving fatalities), it is
likely that few NTEA members will have to submit consumer complaint
information. However, for these that are covered, we note that the
issue of which manufacturer's product is ``responsible'' often is
disputed and is not determinative for early warning purposes. Moreover,
the final stage manufacturer is often the only entity with which an
owner deals. For example, a consumer who experiences a fuel leak in a
vehicle is more likely to complain to that manufacturer than the
chassis manufacturer. To assure that important information is
submitted, we are proposing to require that each covered vehicle
manufacturer report on all consumer complaints (and other specified
information) that it receives.
Under this proposal, manufacturers would be required to review,
maintain, and compile consumer complaints made in any form, including
those made by telephone to their customer relations representatives
(employees or contractors) and those made to dealers that are
transmitted to the manufacturer, as well as written communications
directly to the manufacturer. The manufacturers have the capability to
do this, as they presently submit relevant complaints in response to
ODI information requests during defect investigations.
K. Warranty Claims Information
We are proposing to require submission of information about certain
``warranty claims'' as ``other data'' under Section 30166(m)(3)(B).
1. Definitions of ``Warranty'' and ``Warranty Claim''
In the ANPRM, we sought input related to reporting of warranty
claims but did not define them. We have decided to propose definitions
of warranty and warranty claim. After reviewing various definitions of
``warranty,'' and comments on the issue, we have decided to propose a
definition of warranty based on the definition of written warranty in
the Moss-Magnuson Act, 15 U.S.C. 2301(6), to which manufacturers are
subject. Under that Act, a ``written warranty'' means:
(A) any written affirmation of fact or written promise made in
connection with the sale of
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a consumer product by a supplier to a buyer which relates to the
nature of the material or workmanship and affirms or promises that
such material or workmanship is defect free or will meet a specified
level of performance over a specified period of time, or
(B) any undertaking in writing in connection with the sale by a
supplier of a consumer product to refund, repair, replace, or take
other remedial action with respect to such product in the event that
such product fails to meet the specifications set forth in the
undertaking, which written affirmation, promise, or undertaking
becomes part of the basis of the bargain between a supplier and a
buyer for purposes other than resale of such product.
We propose to tailor that definition to the subject matter at issue
and to define ``warranty'' as:
Any written affirmation of fact or written promise made in
connection with the sale or lease of a motor vehicle or motor
vehicle equipment by a manufacturer, distributor, or dealer to a
buyer or lessee that relates to the nature of the material or
workmanship and affirms or promises that such material or
workmanship is defect free or will meet a specified level of
performance over a specified period of time (including any
extensions of such specified period of time), or any undertaking in
writing in connection with the sale or lease by a manufacturer,
distributor, or dealer of a motor vehicle or item of motor vehicle
equipment to refund, repair, replace, or take other remedial action
with respect to such product in the event that such product fails to
meet the specifications set forth in the undertaking.
As explained below, we propose to require reporting of the number of
repairs and/or replacements free of charge under warranties, as well as
those under formal or informal extended warranties and good will. Good
will includes the repair or replacement of a motor vehicle or item of
motor vehicle equipment, including labor, paid for by the manufacturer,
at least in part, when the repair or replacement is not covered under
warranty. This can occur because the terms of the warranty have
expired, or the issue is outside the terms of the warranty, for
example, when the manufacturer pays or participates in voluntary Buy-
Backs and Lemon Law Buy-Backs of vehicles or motor vehicle equipment.
The normal practice is for dealers to perform the repair or to
provide the replacement and then to submit a claim for reimbursement to
the manufacturer. Accordingly, we propose that warranty claim means
``any claim presented to a manufacturer for payment pursuant to a
warranty program, extended warranty program, or good will.''
2. Reports Involving Warranty Claims
In the ANPRM, we indicated that we believed that information about
warranty claims can often provide relevant information that indicates
the possible existence of a safety defect. Manufacturers, however,
questioned this. The Alliance and Ford indicated that the data could be
used to provide a dimension for a problem, but would be unlikely to be
accurate as an early warning indicator. The primary problem, as seen by
light duty vehicle manufacturers, is that there is a range of reasons
for warranty claims that do not necessarily imply a safety defect. As
Honda put it, ``Warranty rates may be more reflective of Honda's
customer satisfaction policy than an indication of product quality or
failure rate.''
Most heavy duty vehicle manufacturers expressed concerns similar to
those of light duty vehicle manufacturers. International Truck noted
that ``a manufacturer usually identifies safety issues long before
there is any indication of such problems in the warranty system.''
Several others commented on what they believed to be a lack of
relationship between warranty claims and safety defects. Heavy duty
vehicle purchasers, these commenters related, can choose from standard
or premium warranty coverage terms, and some fleets negotiate
individual coverage plans that are different from those applicable to
light duty vehicles. The particular warranty terms vary from one to
eight years, 100,000 miles to 1,000,000 miles, and 3250 operating hours
to 18,000 operating hours.
These commenters asserted that, without knowing the warranty terms
for the vehicles on which manufacturers report claim data, it would not
be possible for NHTSA to interpret the data validly. Additionally,
these commenters stated, because purchasers can choose their warranty
coverage, they can tailor it to their expected use of the vehicle. As a
result, some warranty coverage categories could show particularly high
occurrences of claims as a result of use patterns rather than safety
defects. While this would suggest that comparisons might not be valid
in determinations whether there is a defect, it does not demonstrate
that the information would have little or no use. For example, high
rates or substantially increasing trends might warrant further inquiry
by the agency. Without this information, the agency might not have a
basis to look into the matter.
If some reporting of warranty data is required, light duty vehicle
manufacturers argued that claims from foreign countries should be
excluded. The reasons given by Nissan for exclusion include
significantly greater complexity of reporting, the existence of a rich
statistical sample due to volume and diverse operating conditions in
the U.S. without additional foreign reports, different warranty periods
in overseas markets, and different cultures and environments overseas.
RVIA also opposed providing foreign warranty data. PACCAR suggested
reporting foreign warranty information only if the components are
substantially similar.
MIC suggested including warranty claims information related to
major systems or components, but excluding foreign warranty data.
Harley Davidson would like to exclude claims unrelated to safety or
performance, such as fit, finish, or top speed.
Most equipment manufacturers opposed the reporting of warranty
data; some asserted that they did not have such data and others
asserted any they did have was of too poor quality to use. AAIA
believes that historic data involving safety-related items that suggest
potential for defects and/or recalls should be included in reporting.
The major issue underlying the opposition of most equipment
manufacturers appears to be that, in most cases, manufacturers of the
vehicles receive warranty claims rather than the equipment
manufacturers. As a result, the equipment manufacturers have limited
information, much of which is considered proprietary by the vehicle
manufacturers. Equipment manufacturers also repeated the data quality
concerns asserted by both light and heavy duty vehicle manufacturers.
Tire manufacturers, represented by RMA, cautioned against assuming
that warranty adjustments reflect tire defects. It noted that ``many
dealers, as well as tire manufacturers, sometimes use warranty
adjustments as a means to ``keep the customer happy,'' and therefore
the adjustment is ``not necessarily a statement about product
performance or an indication of product deficiency.'' It also suggested
that no foreign data or data prior to the effective date of the rule
should be reported. It believes that foreign data is not comparable
because of differences in coverage and road conditions and would be a
burden to collect because of possible availability or integration
problems between foreign and U.S. data.
Advocacy groups wanted warranty claims data to be reported as part
of the early warning system.
Assuming that domestic warranty claims reporting is required, there
was a common view among light duty vehicle manufacturers on what
categories to include or exclude. Restraint systems, brake systems,
steering systems and fuel systems would be included, as well as tires.
However, this does not cover numerous
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components whose failure has led to safety recalls.
There was no consensus among heavy duty vehicle manufacturers on
what warranty claims information should be reported. In part, the
variance is a reflection of the different products the commenters
manufacture. RVIA and PACCAR both named restraint systems, fuel tanks,
steering systems, and axle/suspension/brake components as the most
important systems on which to report (PACCAR suggested that build date
of vehicles should be used in place of model year because model year is
not identified in their warranty data and varies by manufacturer). TTMA
focused on the components relevant to its members: axle/suspension/
brake components, rear impact guards, tires, lighting and related
components, king-pins and fifth wheel couplers, and pintle hooks and
drawbar eyes. Fontaine suggested that only components most frequently
associated with recalls, including equipment to which a FMVSS applies
and defined safety-related items, should be subject to reporting.
After reviewing the comments received and assessing the value of
warranty claims data to the early identification of possible safety
defects, we have decided to propose to require manufacturers of 500 or
more vehicles annually and all child seat and tire manufacturers to
report aggregated warranty claims data from the U.S. on certain
specified components and systems (as described below).
Although we agree that the evidence of even a relatively high rate
of warranty claims does not necessarily indicate the existence of a
defect, our experience in conducting defect investigations has
demonstrated that warranty claims information often reveals a potential
problem that could be related to safety. As noted above, we are
limiting our proposal to require information regarding only some
systems. Moreover, we would not require actual copies of warranty
claims, but rather a listing of the number of such claims regarding
each specified component or system in each vehicle or equipment model
received by the manufacturer in each reporting period.
As with consumer complaints, manufacturers would have to maintain
warranty claims, group the numbers of claims by reporting categories,
and report them. Most, if not all, manufacturers maintain warranty
information in computerized databases, and they have the ability to
provide problem-specific warranty information under this rule, since
they already do so in response to ODI's information requests during
defect investigations.
L. Field Reports
As part of its defect investigations, ODI regularly requires
manufacturers to provide ``field reports'' about alleged defects. These
include communications received by a manufacturer from the
manufacturer's technical staff, a dealer, an authorized service center,
or others, regarding an alleged problem in or dissatisfaction with a
product in use. They are usually prepared by someone with technical
expertise. There are far fewer field reports than consumer complaints,
although practices resulting in the generation of field reports vary
widely among manufacturers. Field reports are not specifically
mentioned in the TREAD Act, but were addressed in the ANPRM. We sought
input on the appropriate definition of field report, the components or
systems on which field reports would be valuable in an early warning
context, information in them that should be reported to NHTSA, and
manufacturers' use of them. We are proposing to require submission of
information and documents about certain ``field reports'' as ``other
data'' under Section 30166(m)(3)(B).
1. Definition of ``Field Report''
The ANPRM asked for comments on an appropriate definition of
``field report.'' Two broad themes cut across industry responses.
First, respondents stressed the importance of clearly and precisely
defining the term ``field report.'' The term has a variety of meanings,
both within and across industry segments. The Alliance requested that
the term be defined as technical reports by technical staff involving
one or more incidents in the field involving a covered vehicle system
on a vehicle that had been sold. According to other respondents, the
term has numerous meanings within the medium and heavy-duty truck
industry as well as among equipment manufacturers and is not well
defined across the tire industry. We were told that the trailer
industry, for example, does not use the term ``field reports.''
The second broad theme in the comments by manufacturers was a
recommendation to limit the number and types of field reports to be
reported to us. As reflected in the definition suggested above, the
Alliance would limit it to certain technical reports about an incident
(or several similar incidents) that are prepared by technical
representatives. The Alliance would exclude unverified reports
regarding customer complaints that are passed through to the
manufacturer without any technical analysis. They would also exclude
research reports or accident reconstruction reports prepared for local
police departments or litigation. Commenters in the tire industry and
the heavy trucking industry indicated that many of the communications
they refer to as field reports deal with sales, marketing and customer
satisfaction programs, which they would exclude.
We have concluded that the Alliance's proposed restriction of the
definition to ``technical reports'' that are prepared by ``technical''
employees is not feasible. It would require a definition of
``technical'' and ``technical report'' and assessments of whether the
author was a technical employee and whether the content amounted to a
technical report, which could result in delays, under-reporting, and
unnecessary burdens. Nonetheless, we agree that sales and marketing
literature should not be included.
There was considerable discussion about whether we should require
the reporting of field reports prepared by a de