ID: aiam3795

Dear Mr. Pepe: This responds to your letter concerning Safety Standard No. 209, *Sea Belt Assemblies*. You asked several questions about the requirements applicable to a Type 2 Vehicle Sensitive Emergency Locking Retractor utilizing a tension reducer device. The particular device you are concerned about is, according to your letter, activated by the vehicle door. With the door open the mechanism operates in a high tension mode, with the door closed the mechanism is in a low tension mode.; By way of background information, this agency does not grant approval of vehicles or motor vehicle equipment. Under the National Traffic and Motor Vehicle Safety Act it is the responsibility of the manufacturer to certify that its vehicles or equipment comply with applicable requirements. The following represents our opinion based on the facts provided in your letter.; Safety Standard No. 209 specifies requirements concerning minimum an maximum retraction force. Requirements are specified for both initial retraction force and retraction force after a test sequence which includes lengthy retractor cycling. See sections S4.3(j), (k) and S5.2(k).; As you know, retractors have traditionally had only one rather than tw tension modes. Standard No. 209 does not prohibit a design with two tension modes. However, as written, the standard's requirements do not distinguish between tension modes.; We agree with your suggestion that both tension modes should be teste for retraction force effort as specified in the standard. However, we do not agree with your suggestion that the high tension mode should only be tested for minimum retraction force and the low tension mode for maximum retraction force. Instead, because Standard No. 209 does not distinguish between tension modes, we interpret the standard to require that all of its requirements must be met in both tension modes. For example, under section S4.3(j)(6), both tension modes must exert a retractive force within the 0.2 to 1.5 pound range. For testing purposes, of course, a single retractor could only be fully tested for one of the two modes, since testing for both modes would involve twice the amount of cycling required by the standard.; Your letter states that since the high tension mode is used only fo stowing the webbing and is not in operation during normal use, you believe that only cycling tests without lock-ups should be performed in testing. While we appreciate this argument, the standard, as written, does not permit that exception. Section S5.2(k) states in relevant part:; >>>...An emergency-locking retractor or a nonlocking retractor attache to upper torso restraint shall be subjected to 45,000 additional cycles of webbing withdrawal and retraction between 50 and 100 percent extension. The locking mechanism of an emergency locking retractor shall be actuated at least 10,000 times within 50 to 100 percent extension of webbing during the 50,000 cycles....<<<; Since the standard does not distinguish between tension modes, lock-up should be performed in testing for both the low and high tension modes.; As already noted, the retractor in question represents a new desig which was not specifically considered in drafting Standard No. 209. If the standard as written creates problems, the manufacturer may wish to consider submitting a petition for rulemaking to amend the standard to establish special test procedures.; Your letter suggests that there may be a conflict between sectio S7.4.2 of Standard No. 208, *Occupant Crash Protection*, and Standard No. 209's 0.2 pound retraction force requirement (section S4.3(j)). However, section S7.4.2 of Standard No. 208 only applies to automatic belt systems, while section S5.3(j) of Standard No. 209 only applies to active belt systems. Therefore, there can be no conflict.; Sincerely, Frank Berndt, Chief Counsel

ID: aiam3202

Dear Mr. Kawano: This responds to your recent request for an interpretation concernin the proper designated seating capacity for the rear seat in several Toyota vehicle models (Corolla Sedan, Corolla Coupe, Corona Sedan and Starlet). You assert that the rear seat hip room in these models ranges from 39.4 inches to 42.6 inches, and ask whether the vehicles would qualify as having only two designated seating positions.; Under the strict measurement technique specified in the amende definition of 'designated seating position' (SAE J1100a), the Toyota vehicle models in question would have the hip room dimensions you state. This is due to the fact that the SAE procedure specifies that hip room is to be the minimum dimension of the seat cushion. The Toyota designs include wheel wells and contoured side paddings at the intersection of the seat back and seat cushion that establish the minimum dimension of the seat. However, these structures only extend out 4 to 5 inches (approximation) from the seat back. If the hip room of the rear seats is measured midway of the seat cushion, all of the designs have greater than 50 inches of hip room, and ostensibly should have three designated seating positions. Nevertheless, since according to the measurement technique specified in the definition these seats have substantially less than 50 inches of hip room, the agency must conclude that the rear seats could qualify as having only two designated seating positions. This opinion is accompanied with several candid remarks, however.; The effective hip room of the Toyota seat designs is much greater tha the approximately 40 inches that is obtained by the technical measuring technique specified in the definition. If two outboard occupants move their hips several inches forward from the seat back in these vehicle designs, the wheel-wells and contoured side paddings are no longer impediments and there is over 50 inches of hip room, as noted above. Moreover, the design of these rear seats is such that use of the center position is 'invited.' There is at least 10 to 12 inches of well-padded hip room at the center portion of the seat between the inboard ends of the two seat belt assemblies installed in the seats. The manufacturer has given no indication that this space is not intended for occupancy. The agency is also concerned that this center position has no belt assembly to secure a child restraint system, particularly since the rear- center seat is statistically the safest position in a vehicle.; Frankly, with the wide center space that is available in these rea seat designs, we do not believe the manufacturer has made a sincere attempt to indicate to vehicle occupants that the seats are intended for use by only two occupants. It would be a simple matter for the manufacturer to make this obvious by use of a fixed armrest or some other impediment to use of the position. Furthermore, we believe that this message can be given to occupants without otherwise compromising the design the manufacturer wishes to achieve. If the manufacturer does not in fact wish to market the vehicles as having three-passenger rear seats, we do not understand why wide, well-padded center positions are present.; Finally, I am enclosing a copy of an earlier interpretation whic discusses the measurement procedure included in the definition of 'designated seating position.' As that interpretation pointed out, the agency will not allow manufacturers to avoid the obvious intent of the definition by finding 'loopholes' in the specified measurement procedure. If designs such as those displayed in the Toyota vehicles persist, without some clear indication that the center position is not to be used, the agency may find it necessary to amend the definition to provide that the hip room measurement is to be taken at the midpoint of the seat cushion. We hope that manufacturers will voluntarily alter designs of this type to conform to the intent of the definition, so that such an amendment is not necessary.; Sincerely, Frank Berndt, Chief Counsel

ID: aiam3794

Dear Mr. Pepe: This responds to your letter concerning Safety Standard No. 209, *Sea Belt Assemblies*. You asked several questions about the requirements applicable to a Type 2 Vehicle Sensitive Emergency Locking Retractor utilizing a tension reducer device. The particular device you are concerned about is, according to your letter, activated by the vehicle door. With the door open the mechanism operates in a high tension mode, with the door closed the mechanism is in a low tension mode.; By way of background information, this agency does not grant approval of vehicles or motor vehicle equipment. Under the National Traffic and Motor Vehicle Safety Act it is the responsibility of the manufacturer to certify that its vehicles or equipment comply with applicable requirements. The following represents our opinion based on the facts provided in your letter.; Safety Standard No. 209 specifies requirements concerning minimum an maximum retraction force. Requirements are specified for both initial retraction force and retraction force after a test sequence which includes lengthy retractor cycling. See sections S4.3(j), (k) and S5.2(k).; As you know, retractors have traditionally had only one rather than tw tension modes. Standard No. 209 does not prohibit a design with two tension modes. However, as written, the standard's requirements do not distinguish between tension modes.; We agree with your suggestion that both tension modes should be teste for retraction force effort as specified in the standard. However, we do not agree with your suggestion that the high tension mode should only be tested for minimum retraction force and low tension mode for maximum retraction force. Instead, because Standard No. 209 does not distinguish between tension modes, we interpret the standard to require that all of its requirements must be met in both tension modes. For example, under section S4.3(j)(6), both tension modes must exert a retractive force within the 0.2 to 1.5 pound range. For testing purposes, of course, a single retractor could only be fully tested for one of the two modes, since testing for both modes would involve twice the amount of cycling required by the standard.; Your letter states that since the high tension mode is used only fo stowing the webbing and not in operation during normal use, you believe that only cycling tests without lock-ups should be performed in testing. While we appreciate this argument, the standard, as written, does not permit that exception. Section S5.2(k) states in relevant part:; >>>...An emergency-locking retractor or a nonlocking retractor attache to upper torso restraint shall be subjected to 45,000 additional cycles of webbing withdrawal and retraction between 50 and 100 percent extension. The locking mechanism of an emergency locking retractor shall be actuated at least 10,000 times within 50 to 100 percent extension of webbing during the 50,000 cycles....<<<; Since the standard does not distinguish between tension modes, lock-up should be performed in testing for both the low and high tension modes.; As already noted, the retractor in question represents a new desig which was not specifically considered in drafting Standard No. 209. If the standard as written creates problems, the manufacturer may wish to consider submitting a petition for rulemaking to amend the standard to establish special test procedures.; Your letter suggests that there may be a conflict between sectio S7.4.2 of Standard No. 208, *Occupant Crash Protection*, and Standard No. 209's 0.2 pound retraction force requirement (section S4.3(j)). However, section S7.4.2 of Standard No. 208 only applies to automatic belt systems, while section S5.3(j) of Standard No. 209 only applies to active belt systems. Therefore, there can be no conflict.; Sincerely, Frank Berndt, Chief Counsel

ID: aiam0114

Dear Senator Miller: Thank you for your letter of August 13, 1968, calling my attention t Mr. Paul Johnston's comments and suggestions on the requirements for school bus signal lamps as specified in Motor Vehicle Safety Standard No. 108.; As Mr. Johnston pointed out, Standard No. 108, effective January 1 1969, provides for optional use of either the eight-lamp or four- lamp signal system. This optional provision was adopted after careful consideration of the comments and recommendations which were received in response to the Notice of Proposed Rule Making as published in the *Federal Register* on February 3, 1967. The 'Minimum Standards for School Buses', as published by the National Conference on School Transportation, and the regulations governing minimum standards for school buses in various states were also considered during development of the optional provision for signal lamp systems. Results of our studies and investigations indicated that approximately forty states were using either the four-lamp or eight-lamp signal system. Other states were using the adopted system with only minor variations in the installation and operational requirements.; Standard No. 108, effective January 1, 1969, was published in th *Federal Register* on December 16, 1967. Under the procedural rules of the Federal Highway Administration, any person adversely affected by this order may petition the Administrator under Part 216, Subchapter B, Section 216.31 or Section 216.35, published in the *Federal Register* on November 17, 1967, a copy of which is enclosed. No petition of the adopted requirements for school bus signal lamps has been filed.; Although we do not dispute the safety benefits which Mr. Johnsto claims for a six-lamp system, I must emphasize that our long-range objective is the adoption of one nationwide system. Even with the presently adopted systems, a motorist could be faced with the problem of interpreting two sets of signals during a very short time period. This problem will become more prevalent with the anticipated increase in rapid interstate traffic. To permit the use of a third optional system, six-lamp or other, would further complicate the situation.; Standard No. 108 applies only to new school buses manufactured on o after January 1, 1969. Retrofitting of buses presently in operation is not required. Since Iowa's fleet of buses is presently equipped with a six-lamp system, it appears that considerable data on the effectiveness of this system could be accumulated from this fleet during the next several years, or until such time that a single nationwide system is proposed. We will be pleased to carefully review and consider any such data which Mr. Johnston can provide in the future.; In summary, it is the position of this Bureau that the provision o Standard No. 108 permitting optional use of either the four-lamp or eight-lamp signal system is reasonable, practicable and in the interest of highway safety. Therefore, we do not believe that a change in this provision to permit optional use of a third or six-lamp system is justified.; We have reviewed our files with respect to the written and persona contacts Mr. Arthur Roberts, Director of Pupil Transportation, has had with this Bureau.; This review indicates that the correspondence from Mr. Roberts wa submitted in response to the Notice of Proposed Rule Making on Standard No. 112 (subsequently combined with Standard No. 108) as published in the *Federal Register* on February 3, 1967. It is not the practice of the Bureau to reply individually to the numerous responses received from published rule making notices, which often run to thousands of pages. However, a summary of the comments represented by the responses and the disposition of these comments is presented in the preamble to Standard No. 108 as published in the *Federal Register* on December 16, 1967. With respect to Mr. Roberts' visit on May 7, 1968, the topics of discussion related primarily to the technical requirements of Standard No. 108 and other information relative to the merits of converging Iowa's school buses to either the four-lamp or eight- lamp system. Our understanding was that Mr. Roberts received the information he was seeking at the time of his visit and that no follow-up correspondence was necessary on our part.; Sincerely, William Haddon, Jr., M.D., Director

ID: aiam4971

"Dear Dr. French: This responds to your letter inquiring about a recen amendment to Safety Standard No. 111, Rearview Mirrors. (49 CFR 571.111) You explained that your company is developing electronically controlled dimmable (day/night) rearview mirrors for motor vehicles and requested that the agency assess your reading of section S11 of the standard. We are pleased to have this opportunity to interpret our standard for you. By way of background information, the National Highway Traffic Safety Administration (NHTSA) does not provide approval of motor vehicles or motor vehicle equipment. Under the National Traffic and Motor Vehicle Safety Act, the manufacturer is responsible for certifying that its vehicles or equipment comply with applicable standards. The following letter represents our opinion based on the facts presented in your letter. Safety Standard No. 111 specifies requirements for the performance and location of rearview mirrors. Section S11, which was recently amended to better address new mirror designs, specifies requirements for mirror construction. (See 56 FR 58513, November 20, 1991.) The section states in relevant part that: All single reflectance mirrors shall have an average reflectance of at least 35 percent. If a mirror is capable of multiple reflectance levels, the minimum reflectance level in the day mode shall be at least 35 percent and the minimum reflectance level in the night mode shall be at least 4 percent. A multiple reflectance mirror shall either be equipped with a means for the driver to adjust the mirror to a reflectance level of at least 35 percent in the event of electrical failure, or achieve such reflectance level automatically in the event of electrical failure. You asked whether an alternate power source can be used to achieve the specified fail-safe operation (i.e., adjusting the mirror to a reflectance level of at least 35 percent in the event of electrical failure). While your letter did not specify what you meant by 'alternate power source,' we assume that it means an electrical power source other than the one intended to normally operate the mirror. Examples of an alternate electrical power source include solar energy or a self-contained battery system. We interpret the term 'electrical failure,' as used in section S11 of Standard No. 111, to include any type of electrical failure. This would include electrical failure related to an alternate power source as well as electrical failure related to the primary power source. Therefore, unless adjustment of the mirror to a reflectance level of at least 35 percent occurred even in situations where there was electrical failure related to the alternate power source, the alternate electrical source could not be used to provide the fail-safe operation required by section S11. The preamble to the final rule amending Standard No. 111 explained that the agency wanted to assure that multiple reflectance mirrors are capable of providing adequate images at all times during the vehicle's operation, including electrical failure situations where the mirror is unpowered. The agency noted that situations can occur where the mirror would be unpowered even though the vehicle could be operational, citing connector faults and circuit board faults. See 56 FR 58515. To comply with section S11 in situations where a mirror is unpowered as a result of electrical failure, a mirror would either have to default automatically to the high reflectance mode (as in the case of an opposite polarity fail-safe liquid crystal mirror described in the preamble) or be capable of being manually adjusted to the high reflectance mode. We do not have enough information about your proposed mirror to determine whether it would comply with the amendments in the case of electrical failure related to the alternate power source. I hope this information is helpful. If you have any further questions about NHTSA's safety standards, please feel free to contact Marvin Shaw of my staff at this address or by telephone at (202) 366-2992. Sincerely, Paul Jackson Rice Chief Counsel Enclosure";

ID: aiam3201

Dear Mr. Kawano: This responds to your recent request for an interpretation concernin the proper designated seating capacity for the rear seat in several Toyota vehicle models (Corolla Sedan, Corolla Coupe, Corona Sedan and Starlet). You assert that the rear seat hip room in these models ranges from 39.4 inches to 42.6 inches, and ask whether the vehicles would qualify as having only two designated seating positions.; Under the strict measurement technique specified in the amende definition of 'designated seating position' (SAE J1100a), the Toyota vehicle models in question would have the hip room dimensions you state. This is due to the fact that the SAE procedure specifies that hip room is to be the minimum dimension of the seat cushion. The Toyota designs include wheel wells and contoured side paddings at the intersection of the seat back and seat cushion that establish the minimum dimension of the seat. However, these structures only extend out 4 to 5 inches (approximation) from the seat back. If the hip room of the rear seats is measured midway of the seat cushion, all of the designs have greater than 50 inches of hip room, and ostensibly should have three designated seating positions. Nevertheless, since according to the measurement technique specified in the definition these seats have substantially less than 50 inches of hip room, the agency must conclude that the rear seats could qualify as having only two designated seating positions. This opinion is accompanied with several candid remarks, however.; The effective hip room of the Toyota seat designs is much greater tha the approximately 40 inches that is obtained by the technical measuring technique specified in the definition. If two outboard occupants move their hips several inches forward from the seat back in these vehicle designs, the wheel-wells and contoured side paddings are no longer impediments and there is over 50 inches of hip room, as noted above. Moreover, the design of these rear seats is such that use of the center position is 'invited.' There is at least 10 to 12 inches of well-padded hip room at the center portion of the seat between the inboard ends of the two seat belt assemblies installed in the seats. The manufacturer has given no indication that this space is not intended for occupancy. The agency is also concerned that this center position has no belt assembly to secure a child restraint system, particularly since the rear- center seat is statistically the safest position in a vehicle.; Frankly, with the wide center space that is available in these rea seat designs, we do not believe the manufacturer has made a sincere attempt to indicate to vehicle occupants that the seats are intended for use by only two occupants. It would be a simple matter for the manufacturer to make this obvious by use of a fixed armrest or some other impediment to use of the position. Furthermore, we believe that this message can be given to occupants without otherwise compromising the design the manufacturer wishes to achieve. If the manufacturer does not in fact wish to market the vehicles as having three-passenger rear seats, we do not understand why wide, well-padded center positions are present.; Finally, I am enclosing a copy of an earlier interpretation whic discusses the measurement procedure included in the definition of 'designated seating position.' As that interpretation pointed out, the agency will not allow manufacturers to avoid the obvious intent of the definition by finding 'loopholes' in the specified measurement procedure. If designs such as those displayed in the Toyota vehicles persist, without some clear indication that the center position is not to be used, the agency may find it necessary to amend the definition to provide that the hip room measurement is to be taken at the midpoint of the seat cushion. We hope that manufacturers will voluntarily alter designs of this type to conform to the intent of the definition, so that such an amendment is not necessary.; Sincerely, Frank Berndt, Chief Counsel

ID: 77-3.29

TYPE: INTERPRETATION-NHTSA

DATE: 07/15/77

FROM: AUTHOR UNAVAILABLE; R. L. Carter; NHTSA

TO: Patton, Boggs & Blow

TITLE: FMVSS INTERPRETATION

TEXT: This responds to your April 20, 1977, petition to amend Standard No. 120, Tire Selection and Rims for Motor Vehicles Other Than Passenger Cars. In your petition, you request that the National Highway Traffic Safety Administration (NHTSA) permit the use of tires that have a maximum load rating of not less than 95% of the gross axle weight rating (GAWR) and not less than 95% of the gross vehicle weight rating (GVWR). Your petition is denied.

The problem addressed by your petition concerns a revision in the 1977 Tire and Rim Manual that alters the load rating of tires. In effect, this revision will result in lower load ratings for certain tires. According to the facts you submit, the change in tire load rating will be implemented by tire manufacturers throughout the next few months which may not provide vehicle manufacturers sufficient time to correspondingly alter the GAWRs of their vehicles in accordance with the new tire load ratings. Therefore, for a short period of time, you allege that it will be impossible to obtain tires that correspond to the GAWR indicated on the vehicle.

To alleviate the above problem, you recommend rulemaking that would permit vehicle manufacturers to install on their vehicles tires with load ratings slightly less than the GAWR of each axle. The NHTSA cannot permit the relief you request even for the limited time you propose. The intent of our tire standards is to provide minimum requirements for tires to ensure adequate safety. One of these minimum requirements mandates that the tire load rating be at least equal to the GAWR. Your request would have us reduce this minimum requirement. Since the matching of tires on a vehicle with the GAWR of each axle is such a basic principle of safety, the agency concludes that it would not be in the interest of safety to grant your request. Further, such an amendment might violate Section 202 of the National Traffic and Motor Vehicle Safety Act (15 U.S.C. @ 1381 et seq.), which requires that motor vehicles be equipped "with tires which meet the maximum permissible-load standards when such vehicle is fully loaded. . . ."

As you may know, the label requirements of Standard No. 120 which become effective in September permit you to list suitable tire and rim combinations on the vehicle. You need not equip a vehicle, however, with the tires indicated on the label. In this case, you may equip a trailer with any trailer tire that has a load rating equal to or greater than the GAWR of its associated axle. This may help resolve part of your problem with respect to a short term problem with matching tires on the vehicle with those indicated on the vehicle label.

ID: 3235yy

Herbert J. Lushan
Regalite Plastics Corporation
300 Needham Street
Newton Upper Falls, MA 02164

Dear Mr. Lushan:

This responds to your letter concerning the use of tinted flexible plastic glazing in certain jeep-type vehicles. You explained that a customer has asked you to manufacture a bronze-tinted clear plastic flexible window for installation in the rear side and rear windows of its vehicles. You indicated that this glazing material would not satisfy the minimum light transmittance requirement of Standard No. 205 and requested confirmation of your understanding that Standard No. 205 permits the use of such glazing for rear and side windows in these vehicles. Further, during two telephone conversations on October 29, 1991 and October 30, 1991, you informed Elizabeth Barbour of my staff that your question specifically refers to the use of this glazing on the two-door Suzuki Sidekick and the two-door Geo Tracker. You also confirmed to Ms. Barbour that the glazing materials to which your letter refers would be installed as original equipment, but added that your company is also involved with after-market products. I am pleased to have this opportunity to answer your question.

By way of background information, 103 of the National Traffic and Motor Vehicle Safety Act (Safety Act, 15 U.S.C. 1392) authorizes the National Highway Traffic Safety Administration (NHTSA) to issue safety standards for new motor vehicles and new motor vehicle equipment. NHTSA does not, however, approve or certify any vehicles or items of equipment, nor do we endorse any commercial products or processes. Instead, the Safety Act establishes a "self-certification" process under which each manufacturer is responsible for certifying that its products meet all applicable safety standards. The agency periodically tests vehicles and items of equipment for compliance with the standards, and also investigates alleged safety-related defects.

Pursuant to NHTSA's authority, the agency has established Standard No. 205, which specifies performance requirements for various types of glazing (called "items"), and specifies the locations in vehicles in which each item of glazing may be used. The standard also incorporates by reference "ANSI Z26," the American National Standards Institute's Safety Code for Safety Glazing Materials for Glazing Motor Vehicles Operating on Land Highways. Among Standard No. 205's requirements are specifications for minimum levels of light transmittance, measured by Test 2 in ANSI Z26. A minimum of 70% light transmittance is required in glazing areas requisite for driving visibility, which includes all windows in passenger cars.

In trucks, buses and multipurpose passenger vehicles, only the windshield and the windows to the immediate left and right of the driver are considered requisite for driving visibility (if they are equipped with dual outside mirrors satisfying sections S6.1(b) of FMVSS No. 111) and thus, subject to the minimum light transmittance requirement. The windows to the rear of the driver in trucks, buses and multipurpose passenger vehicles, including the rear side and rear windows, are not required to meet the light transmittance requirement. Thus, Standard No. 205 permits the use of tinted glazing materials (i.e. items of glazing that are not subject to Test 2) for windows to the rear of the driver in such vehicles when they are equipped with dual outside mirrors larger than those usually used on passenger cars.

As stated above, you described the product you wish to manufacture as tinted flexible plastic, Item 7 glazing, which would be installed in the rear side and rear windows of the two-door Suzuki Sidekick and Geo Tracker. According to the agency's information about these vehicles, the rear side and rear windows are part of a removable soft-top. Standard No. 205 permits glazing used for readily removable windows in these locations to be manufactured out of flexible plastic glazing (Items 6, 7 and 13), among other types of glazing. Thus, since these specific window locations on the two-door Suzuki Sidekick and Geo Tracker are not subject to the light transmittance requirement, and since Standard No. 205 permits use of flexible plastic glazing for readily removable windows, the Standard would permit you to manufacture the bronze-tinted flexible plastic glazing for the use your customer requested.

You also stated that your company is involved with after-market glazing materials. After a vehicle is first sold to a consumer, 108 (a)(2)(A) of the Safety Act prohibits any manufacturer, dealer, distributor, or repair business from "rendering inoperative" any device or element of design installed in a vehicle in compliance with any safety standard. According to this provision, your company, for example, could install the Item 7 glazing in the rear side and rear windows of a Suzuki Sidekick or Geo Tracker after that vehicle is first sold to a consumer. This provision would, however, prohibit the after-market installation of tinted flexible plastic glazing in the front side windows of that vehicle because such installation would cause the glazing of the front side windows to no longer comply with the requirements of Standard No. 205.

The "render inoperative" provision of the Safety Act does not apply to the actions of vehicle owners themselves. No section of the Safety Act prevents vehicle owners themselves from installing any product on their vehicles, regardless of whether the installation causes the vehicle to no longer comply with Standard No. 205. The actions of individual vehicle owners may be regulated or precluded by individual States, which have the authority to regulate owner modifications and the operational use of vehicles.

I hope this information is helpful. Please contact Elizabeth Barbour of my staff at this address or by telephone at (202) 366-2992 if you have further questions.

Sincerely,

Paul Jackson Rice Chief Counsel

ref: 205 d:ll/20/9l

ID: nht91-7.16

DATE: November 20, 1991

FROM: Paul Jackson Rice -- Chief Counsel, NHTSA

TO: Herbert J. Lushan -- Regalite Plastics Corporation

TITLE: None

ATTACHMT: Attached to letter dated 9-17-91 from Herbert J. Jushan to Paul Jackson Rice (OCC 6505)

TEXT:

This responds to your letter concerning the use of tinted flexible plastic glazing in certain jeep-type vehicles. You explained that a customer has asked you to manufacture a bronze-tinted clear plastic flexible window for installation in the rear side and rear windows of its vehicles. You indicated that this glazing material would not satisfy the minimum light transmittance requirement of Standard No. 205 and requested confirmation of your understanding that Standard No. 205 permits the use of such glazing for rear and side windows in these vehicles. Further, during two telephone conversations on October 29, 1991 and October 30, 1991, you informed Elizabeth Barbour of my staff that your question specifically refers to the use of this glazing on the two-door Suzuki Sidekick and the two-door Geo Tracker. You also confirmed to Ms. Barbour that the glazing materials to which your letter refers would be installed as original equipment, but added that your company is also involved with after-market products. I am pleased to have this opportunity to answer your question.

By way of background information, S103 of the National Traffic and Motor Vehicle Safety Act (Safety Act, 15 U.S.C. 1392) authorizes the National Highway Traffic Safety Administration (NHTSA) to issue safety standards for new motor vehicles and new motor vehicle equipment. NHTSA does not, however, approve or certify any vehicles or items of equipment, nor do we endorse any commercial products or processes. Instead, the Safety Act establishes a "self-certification" process under which each manufacturer is responsible for certifying that its products meet all applicable safety standards. The agency periodically tests vehicles and items of equipment for compliance with the standards, and also investigates alleged safety-related defects.

Pursuant to NHTSA's authority, the agency has established Standard No. 205, which specifies performance requirements for various types of glazing (called "items"), and specifies the locations in vehicles in which each item of glazing may be used. The standard also incorporates by reference "ANSI Z26," the American National Standards Institute's Safety Code for Safety Glazing Materials for Glazing Motor Vehicles Operating on Land Highways. Among Standard No. 205's requirements are specifications for minimum levels of light transmittance, measured by Test 2 in ANSI Z26. A minimum of 70% light transmittance is required in glazing areas requisite for driving visibility, which includes all windows in passenger cars.

ln trucks, buses and multipurpose passenger vehicles, only the windshield and the windows to the immediate left and right of the driver are considered requisite for driving visibility (if they are equipped with dual outside mirrors satisfying sections S6.1(b) of FMVSS No. 111) and thus, subject to the minimum light transmittance requirement. The windows

to the rear of the driver in trucks, buses and multipurpose passenger vehicles, including the rear side and rear windows, are not required to meet the light transmittance requirement. Thus, Standard No. 205 permits the use of tinted glazing materials (i.e. items of glazing that are not subject to Test 2) for windows to the rear of the driver in such vehicles when they are equipped with dual outside mirrors larger than those usually used on passenger cars.

As stated above, you described the product you wish to manufacture as tinted flexible plastic, Item 7 glazing, which would be installed in the rear side and rear windows of the two-door Suzuki Sidekick and Geo Tracker. According to the agency's information about these vehicles, the rear side and rear windows are part of a removable soft-top. Standard No. 205 permits glazing used for readily removable windows in these locations to be manufactures out of flexible plastic glazing (Items 6, 7 and 13), among other types of glazing. Thus, since these specific window locations on the two-door Suzuki Sidekick and Geo Tracker are not subject to the light transmittance requirement, and since Standard No. 205 permits use of flexible plastic glazing for readily removable windows, the Standard would permit you to manufacture the bronze-tinted flexible plastic glazing for the use your customer requested.

You also states that your company is involved with after-market glazing materials. After a vehicle is first sold to a consumer, S108 (a)(2)(A) of the Safety Act prohibits any manufacturer, dealer, distributor, or repair business from rendering inoperative any device or element of design installed in a vehicle in compliance with any safety standard. According to this provision, your company, for example, could install the Item 7 glazing in the rear side and rear windows of a Suzuki Sidekick or Geo Tracker after that vehicle is first sold to a consumer. This provision would, however, prohibit the after-market installation of tinted flexible plastic glazing in the front side windows of that vehicle because such installation would cause the glazing of the front side windows to no longer comply with the requirements of Standard No. 205.

The "render inoperative" provision of the Safety Act does not apply to the actions of vehicle owners themselves. No section of the Safety Act prevents vehicle owners themselves from installing any product on their vehicles, regardless of whether the installation causes the vehicle to no longer comply with Standard No. 205. The actions of individual vehicle owners may be regulated or precluded by individual States, which have the authority to regulate owner modifications and the operational use of vehicles.

I hope this information is helpful. Please contact Elizabeth Barbour of my staff at this address or by telephone at (202) 366-2992 if you have further questions.

ID: 12607.ztv

Larry Keith Evans, Esq.
Evans & Evans
113 West Taylor Street
Griffin, GA 30223

Re: Ox Bodies, Inc.; Fayette, Alabama

Dear Mr. Evans:

This is in reply to your letter of October 9, 1996, with reference to the lighting design on the rear of a dump truck manufactured by Ox Bodies, Inc. Although you did not ask for a reply, I assume that you are interested in our comments regarding several observations you have made.

Your understanding of the pertinent requirements of 49 CFR 571.108 Federal Motor Vehicle Safety Standard No. 108 Lamps, Reflective Devices and Associated Equipment is essentially correct. A truck whose overall width is 80 inches or more must have two red clearance lamps mounted on the rear. Rear side marker lamps and rear clearance lamps may be combined providing that the minimum photometric candela requirements for each are met. Compliance of rear clearance lamps, combination or otherwise, with the photometric minimum candela requirements of SAE Standard J592e, Clearance, Side Marker and Identification Lamps, July 1972 (incorporated by reference into Standard No. 108) is determined with the H-V axis of the lamp taken as parallel with the longitudinal axis of the vehicle. Ox Bodies is correct insofar as it states that the lamp must meet the minimum requirements when tested in the laboratory, but incorrect when it states that "there is no requirement that the light meet any requirements as installed on the vehicle." While Section S5.3 Location of required equipment does not specifically state that photometric requirements must be met when the clearance lamp is installed on a vehicle, compliance upon installation is implicit in paragraph S5.3.1.1. This paragraph specifies that "no part of the vehicle shall prevent . . . any other lamp [e.g. a clearance lamp] from meeting the photometric output at any test point specified in any applicable SAE

Standard. . . ." However, the issue in this case is whether a clearance lamp has been supplied in the first instance.

The photographs you enclosed clearly show that the side marker lamps on the truck in question are recessed in a side panel and cannot be seen from the rear. In our opinion, the truck has not been equipped with clearance lamps as required by Standard No. 108.

I note that you have furnished a copy of this letter to one of our standards enforcement engineers. The agency's Office of Vehicle Safety Compliance will give this matter the consideration it deserves, and we thank you for calling it to our attention.

Sincerely,

John Womack

Acting Chief Counsel

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d:11/18/96