Interpretation ID: nht76-1.16

DATE: 10/08/76

FROM: AUTHOR UNAVAILABLE; R. L. Carter; NHTSA

TO: Alfred Teves GMBH

TITLE: FMVSS INTERPRETATION

TEXT: This responds to the Alfred Teves GMBH (Teves) petition of April 9, 1976, for amendment of S5.2.1 of Standard No. 106-74, Brake Hoses, to eliminate the striping requirement in the case of hose used in assemblies that have "keyed" end fittings at both ends. We interprete "keyed" fittings to mean those that can be installed in only one (or possibly several) orientation(s) to the vehicle.

This is to advise you that the National Highway Traffic Safety Administration has determined to grant Teves' petition with regard to hose that is assembled into an assembly whose fittings permit their installation into the vehicle in only one orientation. Detailed reasons for the limitations expressed in this letter will accompany any notice that proposes this change.

You should understand that our commencement of a rulemaking proceeding does not signify that the rule in question will be issued. A decision as to the issuance of the rule is made on the basis of all available information in accordance with statutory criteria.

Your letter incorrectly characterized the amendment of S5.2.2 that was proposed in Notice 19 of docket 1-5 (40 FR 55365, November 28, 1975) and made final in Notice 21 (41 FR 28505, July 12, 1976). The amendment only stated that the labeling required on hose need not be present after the hose has become part of a brake hose assembly or after it has been installed in a motor vehicle. The conclusion in the second paragraph of your letter that ". . . brake hose does not require labelling according to S5.2.2. . ." is therefore incorrect.

With regard to your comments on Standard No. 116, Brake Fluids, I assume that you were referring to the agency's proposed definition of "brake fluid" published on December 5, 1975 (40 FR 56928). I also assume that the phrase "polychloroprene (CR) brake hose inner tube stock" in the proposed definition led you to conclude that only polychloroprene inner tube stock would be allowed for brake hose construction. This is incorrect. All of the materials specified in the definition, including SBR, EPR, CR, and NR, are considered suitable for use in brake hoses.

Sincerely,

ATTACH.

ALFRED TEVES GMBH

Welfred M. Redler, P. E. -- Office of Crash Avoidance

April 9, 1976 PETITION

Ref.: Amendment to Standards FMVSS 106 49 CFR Part 571, Docket No. 1-5, Notice 19

In notice 19 DOT has proposed that S.5.2.2 should be altered, in that, the labeling information could be eliminated as soon as the brake hose becomes a brake hose assembly. According to S.5.2.1 the hose manufacturer was given the option to interrupt the 2 stripes by information according to S.5.2.2 and additional information.

We understand this DOT recommendation to mean that in future permanent brake assemblies do not require labelling information so long as the manufacturer documents all hoses before assembly. i.e the brake hose does not require labelling according to S.5.2.2 because the hoses are documented and can thereby always be identified

Notice 19 indicates that our interpretation in assuming the above is correct. Provided that our interpretation is correct then, we are in agreement with the proposed amendment and endorse it.

Although the deleting of S.5.2.2 for brake hoses used in permanent brake hose assemblies is apparent, the requirement S.5.2.1 which states: "each hydraulic brake hose shall have at least two clearly identifiable stripes" is still required for brake hoses not part of a brake hose assembly.

The stripes are a visible indication of hose twisting during assembly. We are convinced that the brake hose marking would be unnecessary if the brake hose assembly could, by mechanical means, be prevented from twisting during and after installation. This mechanical means would eliminate the necessity of having two marking stripes.

Taking into account the foregoing we petition that S.5.2.1. should be amended to require the two marking stripes only when this mechanical means is not a part of the brake hose assembly in both ends.

We propose that FMVSS 106 should be amended as follows:

S.5.2.1 Each hydraulic brake hose, with the exception of those brake hose assemblies which have keyed ends (preventing twisting during and after instalation), shall have at least two clearly identifiable stripes of at least one-sixteenth of an inch in width, placed on opp. . . .

This amendment would prevent the unnecessary duplication of safety requirements thereby keeping costs to a minimum.

Ref.: FMVSS 116 49 CFR 571 116 Docket No. 71-13

The formulation of the definition S.4. suggests that brake hose inner tube stock must be of polychloroprene (CR). We have been using SBR for our inner tubes for years with excellent results. Naturally they meet the USA Standard FMVSS 106 and also have US approval through AAMVA based on a certificate from the independent test laboratory "ETL".

As the US standards FMVSS 106 has never objected to our brake hose material with regards to its properties and suitability for use in its designed environment we fail to understand why SBR together with the other materials EPR, EPDM, buthyl etc. are not considered suitable for use as brake hose inner tube.

May we suggest therefore that the definition S4 be formulated in such a way that this point is more clearly defined. In our opinion this should be changed to cover all materials which have a stable resistance to brake fluid.

Yours faithfully -- ALFRED TEVES GMBH