Interpretation ID: nht93-2.20

DATE: March 18, 1993

FROM: Jeffery A. Kester -- Product Development, Green Wheels Electric Car Company

TO: John Womack -- Acting Chief Consul, NHTSA

TITLE: Re: Electric Vehicle Conversions and the FMVSS

ATTACHMT: Attached to letter dated 4-21-93 from John Womack to Jeffery A. Kester (A41; 108(a)(2)(A))

TEXT: I have recently spent a few enjoyable afternoons on the phone with various members of the DOT, and now I find my path leads to you. The recommendation to write to you comes from Z. Taylor Vinson and he believes you may be the one to clarify my current dilemma.

I am a principal partner in a company that intends to produce electric vehicles (EVs) for retail sale. We are not building our EVs from scratch. Instead, we intend to perform conversions on existing (used) internal combustion engine vehicles (ICEVs). We are currently converting a 1981 Volkswagen Rabbit and intend to convert VWs of similar (1975-1984) vintage. We plan to expand our vehicle conversion operations to include 1985 and newer VW models, but we have no intention of converting new vehicles. Therefore, according to section 108, (b)(1) of the National Traffic and Motor Vehicle Safety Act (2/92 rev.), I am not bound to comply with the FMVSS and have no reason to petition for exemption from any standards in the FMVSS.

That's the rub. NTMVSA section 108(a)(2)(A) says in simple terms that I cannot "render inoperative ... any device or element of design ..." unless I believe it will not be used during the time it is rendered inoperative. I understand the purpose of this subsection, (I was in auto repair/restoration for over 12 years) but I believe it takes on new aspects when applied to rendering inoperative "devices or elements of design" on a permanent basis. The vehicle will obviously be used during the time such devices or elements of design no longer exist.

Have I found the fabled Catch 22?--I cannot receive exemptions from the FMVSS because I intend to convert cars subsequent to their first purchase (section 108 (b)(1)) so those standards do not apply, yet it appears that I will be in gross violation of section 108(a)(2)(A). I may have found a way to satisfy the needs of both sections, but it entails some creative interpretation of section 108(a)(2)(A).

The interpretation is as follows: I should be able to render inoperative devices or elements of design without violating the FMVSS, because I believe that said inoperative devices or elements of design will not compromise vehicle compliance to applicable Federal motor vehicle safety standards during the time said motor vehicle is in operation. The paramount wording of section 108(a)(2)(A) is "... applicable Federal motor vehicle safety standards ..." I submit the example of the ICEV fuel system to which many FMVSS apply. Since that fuel system will mo longer exist on an EV conversion, there will be no applicable Federal motor vehicle safety standards in regard to the EV fuel system, and I will not have rendered inoperative a device or element of design of an applicable FMVSS.

The other operative phrase of section 108(a)(2)(A) is "... unless such ... business reasonably believes ..." I submit that I must have some basis for my belief in regard to the safety of the vehicle with devices or elements of design that I have rendered inoperative, and that basis must come from the FMVSS.

That brings me to you. I require something more than the right to tell the local Registry of Motor Vehicles (RMV), and any prospective customers, that my vehicles comply to the FMVSS simply because I believe they do and that the FMVSS does not really apply anyway because I sell used vehicles. I hereby request your action on the following matters:

1) That you submit to me in writing your recommendation of the viability of my interpretation of section 108(a)(2)(A) and (b)(1) of the NTMVSA.

2) That, if you believe my interpretation to be viable, you submit a letter stating such that I may distribute to prospective clients and/or the RMV to aid me in convincing them of the safety of converted EVs.

3) That you submit to me in writing, your recommendations for any further action in regard to compliance with section 108(a)(2)(A).

4) That you submit to me in writing, any information or source for information concerning petition for exemption from section 108(a)(2)(A) under section 108 (a)(2)(B) if applicable.

5) That you submit to me in writing, any information or source for information concerning the status of any report, study or investigation resulting from section 108(b)(1) concerning the establishment of uniform Federal motor vehicle safety standards applicable to all used motor vehicles.

The reason for all of this is very simple. I want to do the right thing in regard to motor vehicle safety. The fact that used cars that I convert are not required to be in compliance with the FMVSS, will not make those vehicles safe. I am attempting to design safe, reliable vehicles that I can produce on a small-scale production basis. As one of the few professional mechanics involved in the EV industry (a somewhat un-nerving fact that I have discovered over thelast year), I am very concerned that other companies may not be aware of what they are doing to the structural integrity of an ICEV when they convert it to an EV. Many of these small companies have had no contact whatsoever with DOT, or they simply opt to offer "conversion kits" which release them from any safety liability. There is currently an explosion in the small-scale EV industry, with many companies claiming to convert any ICEV to an EV. This is definitely good but it is happening faster than safety regulations are being made. Public acceptance of these vehicles is promising but so far, has been full of skepticism about safety and reliability. I believe that without some kind of Federal regulatory intervention, the poor performance and possibly disastrous outcome in the event of an EV crash, will lead to the abandonment of the modicum of public interest now being express in the EV industry.

The general opinion of the public and press is that EVs are interesting, but will not represent a viable transportation alternative until better batteries

are in production and available at a reasonable price. I am confident that better batteries will be available in the next few years. I am concerned that, their will be no standards in place to regulate how those batteries are integrated into the automobile industry. We are faced with the problem of EV safety right now, and I believe that some action must be taken now to remedy the situation.

Thank you very much for taking the time to read this, if you have any, questions or comments about this letter or anything to do with EVs, please do not hesitate to write or call. I hope I hear from you soon.