Search Interpretations

Interpretation ID: Anuvu_002304

    Mr. Ed Ring
    Director Strategic Planning
    Anuvu Incorporated
    3980 Research Drive
    Sacramento, CA 95838


    Dear Mr. Ring:

    This responds to your e-mail inquiry and telephone discussion with Mr. Chris Calamita of my staff, regarding Federal requirements that could affect the plans of your company (Anuvu) to install fuel cell/electric hybrid systems (fuel cell systems) in new, fully-certified motor vehicles, and then to sell those altered vehicles to consumers.

    You stated that installation of the fuel cell system would necessitate the removal of the vehicles engine, transmission, and fuel tank. You explained that your company would then install a fuel cell stack, electric motor, hydrogen storage tank, and battery pack. You further explained that the alteration would include installing a regenerative braking system, which would be attached to the drive train, and an electric motor that would be used to power the hydraulic brake system. You noted that no other alterations would be made to the brake system.

    Motor Vehicle Certification

    A manufacturer of motor vehicles must certify that its vehicles comply with all applicable Federal motor vehicle safety standards (FMVSS) (49 U.S.C. 30115, Certification of compliance). If any person alters a certified motor vehicle, prior to its first sale for purposes other than resale, then that person is deemed an "alterer," a type of manufacturer. As an alterer, that person must certify that the vehicle, as altered, continues to comply with all of the safety standards affected by the alteration. See 49 CFR Part 567, Certification (enclosed).

    Since Anuvu plans to install the fuel cell systems in new vehicles, i.e., ones that have not yet been sold for purposes other than resale, Anuvu would be an alterer. As such, Avunu would be required to certify that the altered vehicles continue to comply with the Federal safety standards affected by the addition of the fuel cell system. The certification requirements for alterers can be found in 567.7. Additionally, at the point of first retail sale, the vehicle must comply with all standards applicable to the vehicle as altered (49 U.S.C. 30112(a)) and be certified as such.

    Further, 49 U.S.C. 30122 prohibits manufacturers, distributors, dealers, or motor vehicle repair businesses from knowingly making inoperative any part of a device or element of design installed on or in a new or used motor vehicle in compliance with an applicable FMVSS. Although Anuvu intends to remove fuel systems certified as complying with FMVSS No. 301, it is likely that this "make inoperative" provision would not be violated with respect to that standard.

    This is because FMVSS No. 301 applies to vehicles that are equipped with fuel systems that use a fuel with a boiling point above zero degrees Celsius. The standard does not require vehicles to be equipped with such a fuel system. The vehicles as altered by Anuvu would be equipped with fuel systems that rely on hydrogen, a fuel with a boiling point below zero degrees Celsius. Since FMVSS No. 301 would not apply to the vehicles as altered, the make inoperative provision would not be violated by the removal of the FMVSS No. 301 fuel system. However, the make inoperative provision would prohibit Anuvu from rendering inoperative any device or element of design installed in compliance with any FMVSS that applied to the vehicle as altered, and subsequent to alteration (i.e., technology upgrades, retrofits).

    Applicable FMVSSs

    In order to determine how the installation of your fuel cell system would affect vehicle compliance with applicable Federal safety standards, you should carefully review each standard in 49 CFR Part 571. However, there are certain standards (discussed below) of which you should be particularly aware.

    First, I would draw your attention to FMVSS No. 305, Electric-powered vehicles: electrolyte spillage and electric shock protection. This standard would apply to your vehicle if it used more than 48 nominal volts of electricity as propulsion power, had an attainable speed in 1.6 km on a paved level surface of more than 40 km/h, and had a gross vehicle weight rating of 4536 kilograms or less. FMVSS No. 305 specifies the requirements for limitation of electrolyte spillage, retention of propulsion batteries during a crash, and electrical isolation of the chassis from the high-voltage system.

    Section 3 of FMVSS No. 135, Passenger car brake system, defines "electric vehicle" as a motor vehicle that is powered by an electric motor drawing current from rechargeable batteries or a fuel cell. Therefore, the addition of the fuel cell system would also change your vehicles classification to an electric vehicle for the purposes of FMVSS No. 135. Accordingly, if FMVSS No. 135 continued to apply to your vehicle, the vehicle would be required to comply with the brake performance requirements applicable to electric vehicles.

    Although there is not currently any FMVSS applicable to hydrogen fuel systems or hydrogen fuel tanks, any application of fuel cell technologies to motor vehicles should include reasonable precautions to ensure the safety of the motoring public. In the absence of Federal regulations, Anuvu should consult voluntary standards and recommended practices developed by groups such as the Society of Automotive Engineers, American National Standards Institute, and International Standards Organization.

    I note that in your correspondence with Mr. Calamita, you discussed ways in which you have considered the safety of the converted vehicles. I strongly encourage you to ensure that your company takes appropriate and sufficient precautions concerning your companys current and projected applications of fuel cell technologies, and that your company will follow, and where necessary establish, appropriate internal evaluation and design protocols to address every potential safety concern.

    Additionally as an alterer, your company would be subject to the requirements of Chapter 301 concerning the recall and remedy of safety related defects. If our agency or Anuvu were to determine that an altered vehicle contained a safety-related defect, Anuvu would be responsible for notifying purchasers of the defect and remedying the problem free of charge (49 U.S.C. 30118-30121).

    Exemption from an FMVSS

    In your telephone conversation with Mr. Calamita, you inquired into the possibility of applying for an exemption from the FMVSSs impacted by the alteration. 49 CFR Part 555, Temporary Exemption from Motor Vehicle Safety and Bumper Standards, establishes requirements for the temporary exemption of certain motor vehicles from compliance with one or more FMVSS in accordance with 49 U.S.C. 30113. Under 555.6(c), a manufacturer may ask for an exemption of up to two years, for a maximum of 2,500 vehicles per year, on the basis that an exemption would make the development of a low-emission vehicle easier and would not unreasonably lower the safety of the vehicle. See 49 CFR Part 555 (enclosed) for the information required to demonstrate that safety would not be unreasonably degraded and the specifications regarding application for an exemption.

    Please note that Part 555 requires the agency to publish a notice in the Federal Register seeking public comment on each exemption petition before a decision can be made on such a request, and then publish a second notice either granting or denying the petition. This process normally takes three to four months from the date of submittal.

    If you have further questions, please feel free to contact Mr. Calamita at (202) 366-2992.

    Sincerely,

    Jacqueline Glassman
    Chief Counsel

    Enclosures
    ref:567
    d.5/20/04